Controls High-Temperature Sintering and Debinding Processes

The HTK series from Carbolite Gero offers vacuum chamber furnaces with metal insulation, specifically designed for high-temperature applications up to 2200°C. This range is distinguished by its use of tungsten or molybdenum, ensuring a pure atmosphere and precise control over debinding and sintering processes. These furnaces are essential for producing high-performance ceramic components, metalized electrical contacts, and tungsten carbide cutting tools. Available in sizes ranging from 8 to 120 liters, they support both laboratory research and pilot manufacturing. The furnaces are PLC-controlled for seamless integration into automated production lines and offer high vacuum capabilities, ideal for aerospace, automotive, and electronics industries. They also feature energy-efficient thermal insulation and a choice of atmospheric gases, enhancing operational versatility and efficiency.

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Ensures Uniform Heating and Rapid Recovery

The Fan Convection Laboratory Oven PF Series from Carbolite Gero is designed for precise thermal processing in laboratory and industrial settings. These ovens offer remarkable temperature uniformity and rapid recovery, vital for applications such as material testing, heat treatment, and quality assurance. Utilizing a fan convection system, they ensure consistent heating and moisture extraction, making them suitable for drying, curing, and controlled heating processes. With chamber volumes ranging from 28 to 910 liters and operating temperatures of up to 300°C, these ovens support various end-products like ceramic samples, metal alloys, and electronic components. Equipped with digital PID temperature control and options for sophisticated multisegment programmers, these ovens integrate seamlessly into bench-top, manual, or batch operations. Constructed with a chemically resistant stainless steel liner and nickel-chrome wire shelves, the PF Series ovens are designed to withstand intensive use in pharmaceutical, biotech, and electronic industries. Customizable options, such as over-temperature protection and variable speed fan control, enhance operational safety and flexibility, while compliance with BS EN 61010-2-010:2003 ensures adherence to safety standards.

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Provides Precise Heating for High-Temperature Applications

The FST/FZS Split Tube Furnace Series from Carbolite Gero offers robust solutions for high-precision thermal processing across various industries. These furnaces are engineered for applications that demand exact temperature control, such as annealing, pyrolysis, and sintering, commonly found in materials science, electronics, and the chemical industry. The split design allows easy integration into existing setups, whether used vertically or horizontally, and provides rapid cooling of samples. These furnaces accommodate work tubes or reactors with fixed flanges and feature programmable temperature controllers that ensure consistency and accuracy with every operation.

The split tube design houses high-quality APM wire heating elements within low thermal mass ceramic fibre insulation, offering exceptional temperature stability and longevity. These furnaces are equipped with sophisticated digital controllers, incorporating over-temperature protection and Ethernet communications for seamless automation and integration into production lines. Options for vacuum and modified atmosphere processing further enhance this series’s versatility, supporting advanced materials research and manufacturing.

Carbolite Gero’s focus on customization ensures that clients can tailor their equipment to specific needs, from choosing the appropriate tube diameters and materials to implementing automated opening mechanisms or inert gas packages. This flexibility, along with robust construction and safety features like quick-release clamps and safety switches, make the FST/FZS Series a comprehensive choice for cutting-edge thermal processing solutions.

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Controls Temperature Profiles in Multizone Processing

The AZ 13/32/360 from Carbolite Gero is an eight-zone tube furnace designed for precise and customizable temperature profiling, enhancing efficiency in complex material processing applications. With independently controlled zones, it excels in chemical vapor deposition and heat treatment, producing semiconductor wafers, graphene films, and high-performance alloys. Its innovative design ensures uniform temperature distribution, reducing variability and enhancing product quality. Suitable for continuous, automatic, and manual operations in industries like chemical, semiconductor, and advanced materials research, it comes with automation options, including Siemens SPS control, and offers customization in tube materials and diameters to cater to specific process requirements, such as those involving harsh environments and reactive atmospheres.

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Tests Ash Fusibility for Coal and Biomass

The CAF G5 from Carbolite Gero is an automated ash fusibility test furnace engineered to address critical testing needs for coal, biomass, and solid recovered fuels (SRF) in research and industrial laboratories. Its innovative design automates the recording and analysis of ash fusibility, enhancing laboratory efficiency while ensuring reliability. Operating at temperatures up to 1600°C, the furnace allows simultaneous testing of multiple samples with customizable intervals for digital image capture, ensuring accurate assessments. Its integration-friendly design includes flow meters and gas inlets for oxidizing and reducing gases, supporting standards compliance such as ISO 540:2008 and ASTM D 1857. The lightweight insulation facilitates rapid cooling, enabling multiple tests in one day. An optional integrated lighting system enhances testing capabilities for low deformation temperature materials, ensuring precise analysis for various industries such as mining, energy, and material science.

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Heats and Analyzes Coal for Coke Testing

The SHO – Single Sole Heated Oven by Carbolite Gero is specifically engineered for precise coke analysis in the coal and metallurgical industries. It features a robust construction that ensures uniform heating, essential for reliable and repeatable results in coke testing. The oven operates by applying consistent heat across a single large surface, ideal for replicating industrial coking processes on a pilot scale. Common applications include the production of metallurgical coke and ancillary materials such as coal tar and gas.

With options for manual or automated operations, the SHO integrates seamlessly into various research and pilot plant environments, providing flexibility in testing methodologies. The unit’s design complies with relevant ISO and ASTM standards, guaranteeing alignment with industry best practices. For added usability, the oven is available with advanced control options, allowing for precise temperature modulation and enhanced process oversight. Constructed from durable materials, the oven is built to withstand the rigors of continuous use, ensuring longevity and consistent performance. Customization options are available, enabling modifications to meet specific operational needs.

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Enables Rapid Cooling After Heat Treatment

The Fast Cooling Furnace from Carbolite Gero is designed to address the critical need for rapid temperature transitions in high-temperature processes. Utilizing a combination of inert gas cycling and water-cooled heat exchangers, this furnace significantly reduces cooling time, which is essential for applications such as soldering, brazing, debinding, and calibration in industries like aerospace, automotive, and electronics. The furnace can be quickly integrated into your production line, offering PLC controls and automatic operations to streamline processes and ensure precise temperature management. With options for custom builds, it accommodates specific requirements, including material compatibility with stainless steel and the ability to maintain inert atmospheres when cooling semiconductor components, advanced ceramics, and protective glass coatings. Its energy-efficient design not only minimizes thermal stress on materials but also optimizes gas consumption, reducing operational costs. Additionally, Carbolite Gero provides comprehensive engineering support for customization requirements, ensuring that your fast cooling solution meets all industry standards and process demands.

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Facilitates Heat Treatment and Containment in Inert Atmospheres

Carbolite Gero’s glove box furnace systems are engineered for precision and safety in industries requiring strict containment and inert atmospheres. Featuring models like the HTR 18/100/600 and HTRV-A 16/100/4000, these systems are tailored for applications in nuclear waste containment, advanced fibers production, and material testing. They facilitate heat treatment processes with temperatures up to 3000°C, leveraging high vacuum capabilities and inert gas environments to prevent oxidation and ensure sample integrity. Available in manual, semi-automatic, and fully automated PLC control versions, these furnaces integrate seamlessly into production lines, offering options for horizontal and vertical loading to suit diverse operational needs. Built to accommodate specific materials and processes, they provide customizable atmospheres and pressures, making them ideal for research and development, aerospace, and energy sectors.

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Controls and Secures Hydrogen Gas in Furnaces

The Hydrogen Gas Safety System from Carbolite Gero is engineered to ensure the safe handling and control of hydrogen gas within high-temperature tube and chamber furnaces. This system is integral for laboratories and industries dealing with hydrogen-annealed metals and high-purity metal samples, solving the challenge of maintaining secure hydrogen environments under rigorous conditions.

The system utilizes an automatic nitrogen purging mechanism, activating before, during, and after hydrogen introduction, ensuring safety above 750°C. With adjustable flow meters, it allows precise blending of hydrogen and nitrogen to suit specific processes. Integrated with a monitored electrically heated gas ignitor, the system ensures complete hydrogen consumption, minimizing risks associated with uncombusted gases.

Compatible with various furnace types, including the CWF, TF, and FHA ranges, the system supports operations from room temperature to maximum furnace capabilities. It is particularly beneficial for applications in chemical processing, metal heat treatment, and material testing, where maintaining specific gas atmospheres is critical.

With a control cabinet and touch panel operation, the system offers both manual and automated control, ensuring seamless integration into production lines. Optional features include a high vacuum pump and sample thermocouple for enhanced thermal regulation. Designed in compliance with safety standards, it ensures robust protection with features such as over-pressure and excessive flow safeguards.

The Hydrogen Gas Safety System is a reliable choice for facilities aiming to achieve precise hydrogen environments safely, optimizing production in sectors such as aerospace, energy, and metallurgy.

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Heats and Conditions Materials in Controlled Environments

The High Temperature Clean Room Oven HTCR 95 by Carbolite Gero is engineered for precise thermal processing in sensitive industries such as pharmaceuticals and biotechnology. This oven distinguishes itself through its ability to function in ISO 14644-1 Class 5 or 6 environments, ensuring a contamination-free production process. It helps achieve uniform heating, drying, and curing of materials like pharmaceutical powders and biopharmaceuticals, while maintaining controlled environmental conditions.

Offered in chamber volumes ranging from 28 to 1000 liters and designed for maximum operating temperatures of 400°C, 500°C, or 600°C, the HTCR 95 provides flexibility for various batch sizes and materials. The fully sealed low thermal mass insulation prevents fiber shedding, crucial for maintaining purity levels.

Integration into your production line is seamless with options for sophisticated digital controllers and multisegment programmers that allow precise control and data logging. The unit prioritizes energy efficiency with its fully enclosed brushless fan motor and over-temperature protection, which safeguards valuable materials and permits unattended operations.

Manufactured from polished stainless steel, the HTCR 95 is designed for easy cleaning and maintenance. Customizable options such as cable entry ports, lockable doors, and bespoke stands enable adaptation to specific manufacturing needs, while compliance with industry standards is assured.

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