Transports and Doses High-Temperature Abrasive Materials

The MAMMUTHUS Clinker Extractor Weigh Feeder from HASLER Group pairs a robust metal apron with precise weight sensing to manage high-temperature, abrasive materials in continuous operations. It integrates dosing and conveying into a compact unit, ideal for cement and heavy industries. Designed for materials like clinker, it operates efficiently in temperatures up to 300°C with optional compressed air cooling. Offering dosing precision within ±1%, the MAMMUTHUS Clinker supports high flow rates in processes requiring exact measurements. Available in multiple widths for versatility, it features double chain traction for high load capacity and durability. Equipped with an impulse sensor for accurate speed monitoring, this feeder enhances integration into automated systems via SCMIII control. Optional enclosure reduces dust emissions, while built-in inspection doors aid in maintenance, ensuring operation reliability and longevity.

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Precisely Feeds and Conveys Powdered Materials

The POWDRIT Precision Belt Feeder from HASLER Group is engineered to deliver accurate dosing and stable conveyance of powdered materials across various industrial processes. Its multi-stage feeding system incorporates a high-quality conveyor belt, an inlet hopper, a weighbridge, and a settling chamber, ensuring precise and consistent material flow. Catering to industries such as cement, fertilizers, and technical ceramics, POWDRIT is vital for producing items like cement mix and titanium dioxide pigments. With precision accuracy at ±1%, it handles demanding operational conditions efficiently. The system’s modularity allows for diverse applications, as it is available in five belt widths and four lengths. Integration into existing control systems is seamless, thanks to the SCMIII digital controller, which offers real-time data and alarm monitoring. Designed with durability and ease of maintenance in mind, the POWDRIT ensures minimal downtime with accessible servicing features. Its dust extraction hood maintains a clean working environment, crucial for safety in powder handling operations.

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Feeds and Weighs Lightweight Alternative Fuels

The GRAVIT LIGHT from HASLER Group is a robust industrial belt feeder engineered for precise dosing of lightweight alternative fuels, such as fibers, plastics, and shredded tires, in continuous operations. It incorporates a dual weighing system to ensure stable inflow and consistent flow rate, achieving accuracy within ± 0.5%. Designed for integration into production lines across various industries like cement, fertilizers, and metals recycling, it supports high throughput up to 150 m³/h. The fully enclosed unit minimizes dust emission and enhances operator safety, with sophisticated belt cleaning systems to maintain efficiency. An optional ATEX version is available for environments prone to explosive dust. With minimal maintenance needs, the GRAVIT LIGHT ensures autonomous operation 24/7, optimizing energy use with features like adjustable tension systems and self-centering belts. Customization options include spillage conveyors and feed screws, and it can interface with HASLER’s SCMIII controller for seamless operational control.

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Scrapes and Extracts Sludge in Clarifiers

The LUMPP Industrial Scraper from HASLER Group is engineered to handle rigorous sludge scraping and extraction in clarifiers and thickeners, particularly in phosphoric acid and water treatment applications. This robust equipment is designed for tanks up to 35 meters in diameter, effectively processing solid sludge concentrations up to 30%. Utilizing a central drive unit and tubular shaft—attaching scraper arms for precise material redirection—the scraper integrates seamlessly into continuous operations with its automatic torque overload detection and adjustable blade system, ensuring material flow to tank outlets without interruption. Rated to withstand up to 96,500 Nm torque, the scraper is constructed from durable materials like 316L and super duplex to endure chemical and environmental challenges. With its sludge extraction options—whether central or edge discharge—the LUMPP Industrial Scraper is adaptable to various configurations, supported by rheology analyses for optimal installation. Enhanced by global support services, including three-dimensional CFD simulations and maintenance packages, it promises efficient integration and long-term operation across industries like hydrometallurgy, mining, and metal processing.

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Measures and Weighs Bulk Material Flow

The LBS Belt Scale from HASLER Group delivers precision in high-speed material weighing, invaluable for industries such as cement and mining. Featuring a parallelogram weighing station and friction wheel speed measurement, it ensures continuous, accurate data for flow management. Capable of processing up to 20,000 tons per hour, it seamlessly integrates into your existing operations with simple automation via the BFC digital controller. Its robust design withstands harsh environments with stainless-steel and aluminum materials, while requiring minimal maintenance and fast calibration. Ideal for applications from clinker and limestone to polymer resins, the LBS is your solution for efficient bulk flow tracking.

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Filters and Separates Lees in Beverage Production

The C51 Cross-Flow Lees Filter from Cadalpe is a specialized filtration system designed to efficiently process high-solids content in beverages like wine, grape juice, and apple juice. Utilizing sintered stainless steel filtering modules, the C51 ensures low contact with oxygen, preserving product quality and flavor integrity. Its automatic control system promises consistent filtration without the need for constant operator supervision, reducing labor costs significantly. This system is capable of processing a variety of liquids and slurries, specifically targeting flotation and centrifuge lees.

The C51 integrates seamlessly into existing production lines with continuous and high-speed operations. Its design supports high-temperature washing, prolonging the life and resistance of the filter membranes. Additionally, the unit features ready-to-4.0 teleassistance, enabling remote troubleshooting and support, while the open-source management software allows for custom configurations to fit specific operational needs. Designed with energy efficiency in mind, the filter operates with reduced consumption, providing cost-effectiveness and environmental sustainability for juice manufacturers and wine producers.

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Filters and Dewaters Fine Particulate Suspensions

The BoHiBar Disc Filter from BOKELA offers a robust solution for continuous pressure filtration, excelling in applications like alumina processing, coal production, and mineral dewatering. This system utilizes hyperbaric filtration, operating within a sealed pressure vessel to achieve pressure differences up to 6 bar. The unique design ensures efficient filtering and dewatering of fine suspensions, producing dry solids with significantly reduced residual moisture.

The equipment’s applications span across industries, handling end-products such as aluminum hydroxide, activated carbon, and iron concentrates. Available with filter areas up to 168 m², the BoHiBar Disc Filter supports high throughput, accommodating large volumes of slurry and cake processing.

Automation is seamless with its PLC-controlled system, featuring automated startup, shutdown, and cleaning procedures. The integration of steam pressure filtration reduces residual moisture further, while innovative wear protection components and manhole access ensure low maintenance and high availability.

Engineered for flexibility, the filter is constructed from materials resistant to corrosion, supporting longevity even in harsh chemical environments. With capabilities for customization, BOKELA provides comprehensive engineering support tailored to your filtration needs, ensuring reliable and efficient operation.

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Washes and Rinses Apples and Pears

The Bertuzzi InoxAll Fruit Washer efficiently cleans apples and pears using an immersion washing and jet system, ensuring optimal surface sanitation before sorting. Designed for fruit processing plants focusing on producing high-quality juice and puree, this washer immerses fruits in water, eliminating contaminants. Its integration into your production line prepares fruit for subsequent sorting, enhancing overall product quality. The washer’s construction in durable stainless steel offers excellent corrosion resistance, ideal for continuous operations. It seamlessly automates washing within high-volume setups, reducing resource input and operational disruptions. Bertuzzi’s engineering support offers customization options to suit specific capacity and production needs.

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