Processes and Deaerates High-Viscosity Liquids

The VKDV series by NIEMANN is a high-performance vacuum dissolver designed for the rigorous processing of high-viscosity materials. Utilizing modern frequency converter technology and a state-of-the-art mechanical pulley-drive system, it excels in effectively mixing, dispersing, and deaerating products like adhesives, pigment pastes, and coatings. Capable of processing viscosities up to 1,000,000 mPas, this equipment is essential for achieving uniform consistency and optimal product quality.

The floor-installed vacuum design accommodates batch sizes from 100 to 5000 liters, with driving powers ranging from 6.8 to 160 kW, ensuring versatility across multiple scales of operation. Integration into production lines is seamless with features like adjustable toothed discs under vacuum and customizable batch controls via KD-BATCH-CONTROL® systems. The equipment’s construction options include mild and stainless steel, with ATEX compliance for safe operation in explosive environments.

NIEMANN’s VKDV offers enhanced efficiency with features like double suction discs and container wall scrapers, significantly improving product handling. Ideal for industries ranging from paints and coatings to cosmetics and adhesives, it meets stringent quality standards and supports semi and fully automatic operation modes. The equipment is built to reduce energy consumption during high-speed operation while maintaining precise temperature control for material consistency.

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Disperses and Homogenizes Hazardous Material Formulations

The DISPERMAT® SC4-EX from VMA-GETZMANN is a versatile, explosion-proof production dissolver engineered for safe and efficient mixing in hazardous environments. Utilizing a robust telescopic stand and electric height adjustment, it provides precise control for dispersion and homogenization. It’s ideal for creating consistent products such as automotive paints, adhesives, and pharmaceutical suspensions. With a processing capacity of 30 to 600 liters, this dissolver offers flexible batch operations suited for various scales. Integrated with PLC control technology, it ensures easy operation and consistent results, with options for remote monitoring. Fabricated to withstand harsh conditions, it meets ATEX safety requirements for operations in explosive atmospheres, ensuring reliability and safety. The system also supports energy efficiency through optimized motor usage, reducing energy consumption by up to 20%. Its modular design allows for easy integration with accessories like the VH4 Vacuum Dispersion System, expanding its versatility across industries. For maintenance, it comes with user-friendly features, and VMA-GETZMANN offers customization options for specific production needs.

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Optimizes Dispersion and Mixing Processes

The DISPERMAT® SC6 from VMA-GETZMANN is a robust industrial dissolver designed to enhance mixing and dispersion efficiency in various manufacturing settings. Leveraging a high-speed motor and adjustable shaft height, it ensures uniform processing of slurries and emulsions, critical for producing automotive paints, battery slurries, and pharmaceuticals. With a handling capacity of up to 2,000 liters, it integrates seamlessly into existing production lines, featuring PLC control for effortless automation. This equipment is available in ATEX-certified models for explosive environments, offering enhanced safety and operational compliance. Constructed with corrosion-resistant materials, it withstands harsh chemical processes while minimizing energy consumption with optimized motor control. The modular design supports easy customization and maintenance, including options for CIP systems and interchangeable dispersing tools, meeting diverse application needs across industries.

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Safely Dispenses and Mixes Large-Volume Batches

The DISPERMAT® SC6-EX from VMA-GETZMANN is engineered for high-stakes industrial environments, offering robust, explosion-proof capabilities. Utilizing a powerful hydraulic system, it dispenses and mixes large-scale liquid and slurry batches up to 2,000 liters. Ideal for sectors like agrochemicals, automotive coatings, and pharmaceuticals, it ensures precise and repeatable dispersion processes. Integration is seamless with PLC control, allowing for customizable parameters and remote operation. The stainless-steel construction offers excellent corrosion resistance, while options like LED lighting and temperature sensors enhance operational oversight. Certified under ATEX Directive 2014/34/EU, it maintains high safety standards for processing volatile substances. Maintenance is streamlined with accessible components and optional cleaning systems.

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Disperses and Mixes Liquid Formulations

The DISPERMAT® SC4 dissolver from VMA-GETZMANN stands out for its modular design, allowing seamless integration into diverse production lines with a focus on dispersing and mixing liquid formulations. It operates with a telescopic, electric height adjustment stand and features a variable-speed motor for precise control. This dissolver is engineered to process applications such as automotive paints, ceramic inkjet inks, and pharmaceutical suspensions efficiently. With a container capacity of 30 to 600 liters, it ensures high throughput and uniformity. Its PLC-controlled system facilitates automation, offering easy integration with existing processes. Designed with stainless steel construction, it offers excellent corrosion resistance. The SC4 is equipped with an optional CIP system for effective cleaning, ensuring operational hygiene and compliance with industry standards. Customizable rotor-stator systems and dissolver discs are available, enhancing functionality for specific production needs.

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Mixes and Disperses High-Viscosity Liquids

The DISPERMAT® SC4 dissolver from VMA-GETZMANN offers an efficient solution for mixing and dispersing high-viscosity products like paints, varnishes, and inks across various industries. This dynamic dissolver operates using a powerful motor with variable speed control, designed to integrate seamlessly into both pilot and full-scale production lines. Its applications span from automotive coatings and chemical mixtures to pharmaceutical and cosmetic formulations, supporting a wide throughput range from 30 to 600 liters. The equipment features PLC automation for precise operation and remote monitoring, ensuring production accuracy and process optimization. Made from high-quality materials, it offers exceptional corrosion resistance, complying with stringent industry standards. Customizable configurations and expert engineering support make it ideal for diverse operational needs, while its easy cleaning mechanism minimizes downtime and enhances production efficiency.

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Stirs, Disperses, and Homogenizes High-Viscosity Products

The DISPERMAT® SC4 dissolver from VMA-GETZMANN delivers high-efficiency mixing solutions for high-viscosity products. This industrial dissolver operates using an advanced stirring and dispersing mechanism designed to integrate seamlessly into your production line, whether in chemical manufacturing, cosmetics, or agrochemicals. It accommodates a versatile range of applications, from acrylic paints and industrial varnishes to facial moisturizers and agrochemicals. The SC4 handles product capacities from 30 to 600 liters with power options ranging from 15 to 22 kW, optimizing energy consumption with its precisely controlled motor system. Constructed from durable materials, it offers options for corrosion-resistant coatings catering to specific process requirements. Its PLC automation allows for precise process control and integration into existing systems, while the optional ATEX-rated models ensure safety in explosive atmospheres. Easy maintenance is facilitated by its straightforward design and availability of customizable components to meet unique production specifications.

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Disperses and Homogenizes High Viscosity Materials

The DISPERMAT® SC4 dissolver from VMA-GETZMANN is an industrial-grade system designed to efficiently disperse and homogenize high viscosity materials while preventing air inclusions during processing. Utilizing a powerful hydraulic system, it accommodates containers up to 600 liters, making it ideal for producing paints, varnishes, inks, and chemical compositions with optimal consistency. The SC4 integrates seamlessly into existing production lines with its PLC-controlled interface, allowing precise adjustments and remote monitoring. Engineered for energy efficiency, its variable-speed motor ensures reduced energy consumption. Constructed from corrosion-resistant materials, it supports a range of applications in agrochemicals, pharmaceuticals, and cosmetics. Equipped with cleaning-in-place (CIP) features, it simplifies maintenance and ensures hygienic operations, meeting industry compliance standards. Optional customization services are available to tailor the system to specific industrial needs.

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Disperses and Homogenizes High-Viscosity Products Under Vacuum

The DISPERMAT® SCVA4 from VMA-GETZMANN is a vacuum dissolver engineered to handle high-viscosity products with precision. It features a robust vacuum system that prevents air inclusions, ensuring consistent dispersion and homogenization. Ideal for industries such as paints, cosmetics, and pharmaceuticals, it accommodates container sizes up to 750 liters with a processing capacity of 30 to 600 liters. The integrated scraper system and electric height adjustment enhance process efficiency, while its modular design allows for seamless integration into existing production lines. Energy efficiency is a key feature, with optimized motor control reducing energy consumption. Available in corrosion-resistant materials, the SCVA4 meets industry standards and offers custom configurations, supported by comprehensive engineering assistance for tailored solutions.

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Mixes and Disperses High-Viscosity Liquids

The DISPERMAT® SC4 dissolver from VMA-GETZMANN is engineered for high-performance mixing and dispersion of liquids across various industries, including agrochemistry and pharmaceuticals. This dissolver stands out with its robust motor capable of delivering a power range of 15-22 kW, ensuring efficient processing of batches up to 600 liters. Ideal for producing automotive coatings, lithium-ion battery slurries, or architectural paint emulsions, it uses advanced rotor-stator technology for uniform blend consistency.

With PLC integration, it offers precise control over mixing parameters, facilitating seamless integration into existing production lines. The dissolver’s design focuses on energy efficiency, reducing consumption by up to 30% with its optimized motor control. Constructed from corrosion-resistant materials, it is suitable for aggressive chemical environments. The DISPERMAT® SC4 complies with ATEX standards for safe operation in explosive atmospheres and offers an automated cleaning system, promoting hygiene and reducing downtime for maintenance. Customization options are available, allowing for tailored solutions to meet specific processing requirements.

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