Vacuum chambers - Making.com

High shear mixer system for hydrocolloids

admin — Fri, 20 Sep 2024 10:21:52 +0000

Streamline your confectionery production with a high-shear mixer designed for precise hydrocolloid processing, ensuring uniform texture and consistency in your jellies and candies.

Streamlines Confectionery Cooking and Forming

The PRINCESS® JELLYMASTER from CHOCOTECH is a sophisticated lab cooker system designed for precision in confectionery production. Utilizing state-of-the-art PLC control, it facilitates a range of processes including weighing, dissolving, and cooking, ideal for creating jellies, chocolates, and more. This system features a high shear mixer tailored for hydrocolloids and a Direct Steam Injection (DSI) jet cooker for efficient high amylose starch dissolution, ensuring rapid and uniform cooking. The JELLYMASTER caters to diverse applications, producing end-products like gummy bears, nougat chews, and peanut brittle with exacting standards. Its modular design allows seamless integration into lab settings, offering scalability from pilot to batch operations. This energy-efficient system is engineered for minimal maintenance with an emphasis on hygiene, featuring built-in vacuum systems and corrosion-resistant materials. Suitable for confectionery manufacturers, R&D departments, and food processing companies looking to innovate while maintaining consistent product quality.

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Vacuum packaging for industrial cuts of meat

admin — Tue, 03 Sep 2024 16:33:24 +0000

Enhance production efficiency and packaging integrity with a system designed to automate the vacuum sealing of diverse meat cuts, ensuring a longer shelf life and reduced contamination risk. Ideal for streamlining operations in high-volume settings.

Automates Vacuum Packaging and Sealing

The FLOW-VAC® Vacuum Packaging System with Double Transfer to Chambers from ULMA Packaging offers a revolutionary solution for high-speed meat processing lines. Utilizing a seamless automation process, the FLOW-VAC® creates hermetically sealed vacuum packages, ensuring product freshness and safe storage. The system efficiently handles a variety of meat cuts, including steak, pork chops, and poultry, reducing packaging waste with its innovative film consumption feature. It integrates smoothly with existing vacuum chambers, using an automatic double transfer system that pairs packages for simultaneous sealing, boosting productivity. Catering to the needs of industrial meat processors, it supports continuous, high-speed operations with its robust transfer and sealing mechanisms. The flow-pack design prevents contamination of the sealing area and minimizes vacuum leaks, ensuring high-quality sealed packages. This system is customizable to fit specific production requirements and is engineered for easy maintenance, aligning well with sustainable production goals by lowering material stocks and labor needs.

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Helium leak detection system for gas-insulated switchgears

admin — Tue, 03 Sep 2024 16:02:58 +0000

Ensure high precision and reliability in detecting minute leaks with our advanced helium detection system, designed to integrate seamlessly with production lines for critical components, maintaining operational excellence without compromising environmental standards.

Detects and Calibrates Leaks in Vacuum Systems

The Telstar Leakstar Helium Leak Detection System is designed to ensure high precision and reliability in leak detection for gas insulated switchgear and automotive components. Utilizing a Mass Spectrometer Leak Detector directly connected to the vacuum line, it provides comprehensive vacuum evacuation and helium recovery. It’s engineered for both manual and fully automated operations, making it adaptable to any production line. Applications include gas insulated switchgear, automotive air conditioning systems, powertrain components, and more. The system supports integration with existing processes through high sensitivity detection capabilities of up to 10^-8 mbar·l/s. Additional features such as automated calibration verification and a helium recovery system improve environmental sustainability. Configured with a state-of-the-art PLC and touch screen interface, the Telstar Leakstar offers ease of use and programming flexibility, catering to customized industrial needs.

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High pressure leak detection system for automotive components

admin — Tue, 03 Sep 2024 16:02:58 +0000

Ensure airtight integrity with a high-speed solution for detecting leaks in pressurized components, crucial for maintaining safety and functionality in mission-critical applications.

Detects High-Pressure Leaks in Components

The High Pressure Leak Detection System with Robot Loading by Telstar is an essential component for industries such as automotive, aerospace, and electronics. It specializes in identifying leaks in components subjected to pressures up to 380 bar(a), using a highly sensitive detection capability of 10-6 mbar l/s through a Quadrupole Mass Spectrometer. Equipped with a fully automated, high-speed cycle time of 20 seconds, the system is seamlessly integrated into your production line, ensuring efficient loading and unloading via robotic systems. This machine is perfect for testing engine blocks, electric switchgear enclosures, and satellite components. The inclusion of a multi-stage high vacuum and integrated helium recovery system not only enhances detection accuracy but also promotes environmental sustainability. Constructed for continuous operation, it offers robust performance with minimal downtime, catering adeptly to the rigorous demands of high-volume production environments.

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Sterile lyophilization for oncology pharmaceuticals

admin — Tue, 03 Sep 2024 16:02:39 +0000

Optimize the sterility and stability of high-potency drugs with advanced lyophilization, ensuring precise moisture removal while handling toxic and flammable solvents.

Performs Sterile Freeze-Drying for Biopharmaceuticals

The Lyogistics Zero, offered by Azbil Telstar, stands out as a vital asset for pharmaceutical manufacturers and biotech companies seeking precision in sterile lyophilization. This system integrates seamlessly into your existing production lines, using a vertical two-storey configuration to maximize space efficiency while maintaining high capacity with four lyophilizers and a 30 m² ice condenser capable of handling 600 kg. This versatile solution is designed for a range of biopharmaceutical processes including monoclonal antibody purification and high potency API treatments. Engineered for robust containment, it includes mushroom-type isolation valves and full compatibility with toxic and flammable solvents. Efficiency is further enhanced by the inclusion of dry vacuum pumps and an advanced CIP/SIP protocol for contamination-free operations. It meets stringent GMP and FDA guidelines, ensuring compliance and product integrity. Customize the system to fit your operational needs, with options for automatic loading and unloading via the Lyogistics Zero pass-through system, which enhances productivity and maintains a cleanroom environment.

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Lyophilization for live bacteria vaccine production

admin — Tue, 03 Sep 2024 16:02:39 +0000

Ensure precise moisture control when freeze-drying live attenuated bacteria vaccines, crucial for maintaining vaccine viability and efficacy throughout production and storage.

Executes Precise Lyophilization for Vaccine Stability

The Lyophilization Freeze Dryer from Telstar is designed for the precise and efficient lyophilization of vial-encased live attenuated bacteria vaccines. This equipment operates with a mushroom-type chamber-condenser and SCADA-controlled environment, ensuring seamless integration into automated production lines. It supports pharmaceutical and biotech sectors, providing critical freeze drying for applications such as anticancer and innovative drug formulations. With a capacity of two 10 m² freeze dryers and 200 kg ice condenser support, the system’s batch processing capability ensures high-throughput operations. Constructed for durability, under stringent GMP compliance, it features CIP/SIP systems for effective cleaning and maintenance, maintaining high hygiene standards for sensitive product handling.

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Sterility test isolators for continuous batch testing

admin — Tue, 03 Sep 2024 16:02:21 +0000

Ensure aseptic integrity during high-throughput sterility testing with double-chamber isolation, allowing continuous batch processing and simultaneous decontamination of new samples.

Ensures Sterility in Pharmaceutical Testing

The Pura 2+ Sterility Test Isolators from Telstar are engineered for pharmaceutical and biotechnology sectors, offering a double-chamber system for continuous sterility testing. The isolators maintain Class ISO 5 (Grade A) air cleanliness, vital for injectable vials and lyophilized pharmaceuticals. These units facilitate controlled sterility testing through a positive-pressure environment and integrated HP+® bio-decontamination, ensuring process integrity. Designed for flexible operations, they allow additional materials to be bio-decontaminated in a transfer chamber while ongoing tests continue in the main chamber. The Pura 2+ prioritizes contamination-free environments with H2O2 monitoring and rigorous glove testing. Fully compliant with GMP standards, it is an ideal choice for manufacturers seeking reliable sterility assurance in batch and continuous production settings.

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Sublimation front monitoring system for freeze drying

admin — Tue, 03 Sep 2024 16:02:21 +0000

Ensure precise control over your freeze-drying process with real-time sublimation front monitoring, optimizing drying phases while maintaining critical product quality attributes and reducing cross-contamination risks.

Monitors Sublimation Front Advancement in Real-Time

The Telstar Sublime is a real-time sublimation front monitoring system designed for pharmaceutical and biotechnology industries. This innovative system employs single-use wireless probes to track the sublimation front temperature interface during freeze-drying. It excels in optimizing cycle development by providing accurate multipoint temperature readings, thus enhancing process understanding and repeatability. Key applications include the production of monoclonal antibodies, lyophilized vaccines, and vitamin tablets. The Sublime integrates seamlessly with automatic loading and unloading systems, reducing logistics complexity and cross-contamination risks. It is fully compliant with cGMP and FDA 21 CFR Part 11 standards, ensuring the highest level of quality control for your operations.

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Aseptic ophthalmic filling isolator

admin — Tue, 03 Sep 2024 16:02:21 +0000

Ensure sterility and precision in ophthalmic solutions with a controlled aseptic environment, designed to seamlessly integrate into your filling process while maintaining critical bio-decontamination protocols.

Ensures Aseptic Filling and Sterility

The Single Chamber 4 Glove Aseptic Isolator from Telstar is engineered for pharmaceutical and biotechnology applications requiring stringent aseptic conditions. This isolator features an integrated H2O2 bio-decontamination system, ensuring a contamination-free environment for the production of preservative-free eye drops, sterile APIs, and injectable syringes. The system’s single working chamber, equipped with adjustable height and comprehensive viable and non-viable monitoring, allows precise handling of pharmaceutical processes. Its automation capabilities, reinforced by integrated monitoring, support seamless insertion into existing production lines, optimizing both throughput and sterility assurance. Constructed with corrosion-resistant materials, the isolator meets GMP standards and is designed for ease of cleaning and maintenance, offering long-term reliability and efficiency in sterile manufacturing environments.

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Sterile lyophilised filling solution

admin — Tue, 03 Sep 2024 16:02:21 +0000

Achieve precise filling and control of moisture-sensitive pharmaceuticals while ensuring sterility and contamination-free processing throughout your production line.

Fills Lyophilized Pharmaceuticals with Precision

The Sterile Lyophilised Filling Line from Telstar is designed specifically for pharmaceutical and biotech manufacturers, ensuring sterile and precise filling of lyophilized pharmaceuticals such as monoclonal antibodies and injectable drugs. This engineered-to-order system features a multi-chamber design that facilitates seamless integration into existing production lines, addressing stringent regulatory requirements with GMP compliance. The line’s high-accuracy weighing and filling capabilities ensure consistent dosing, minimizing product wastage and contamination risks. With automated PLC controls, it allows for remote monitoring and integration with upstream and downstream processes. Constructed from high-grade stainless steel, it offers excellent corrosion resistance and is equipped with a CIP system for efficient cleaning, reducing downtime and ensuring continuity in production. Customizable elements, such as chamber sizes and throughput rates, ensure that the system can be tailored to your specific production needs, accommodating various pharmaceutical powders, lyophilized vaccines, and controlled-release formulations.

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