Mixes and Thermally Treats Feed Products

The Hot Start Conditioners (TCS) by Ottevanger Milling Engineers are engineered specifically for the stringent requirements of feed processing. These robust units feature a closed, insulated, and heated mixing chamber designed to mix and thermally treat feed products effectively. Utilizing a shaft with can rotate in two directions, the conditioner employs dry steam to achieve the desired temperature, ensuring a homogeneously mixed and hygienically processed product. Adjustable paddles and interchangeable built-in scrapers optimize steam absorption and streamline maintenance. With applications ranging from cattle feed pellets to vitamin premixes, the Hot Start Conditioners are capable of handling a variety of products at continuous high-speed operations. Supported by a gear or timing belt-driven motor that requires frequency converter control, these units guarantee consistent performance and energy efficiency. The construction in AISI 304 stainless steel with Hardox paddles ensures durability and resistance to corrosion, while the integrated electric heating system and large inspection hatches facilitate easy monitoring and control. Ideally suited for compound feed, pet food, and aquafeed manufacturing, these conditioners enable feed producers to maintain stringent hygiene standards without the need for a bypass system, enhancing both product safety and production efficiency.

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Cools and Agitates Milk Efficiently

The FIRST.SU Milk Cooler from SERAP Group is an open, horizontal semi-cylindrical tank that excels in the efficient cooling and agitation of milk. Built from AISI 304 stainless steel, it meets ISO 5708 and EN 13732 standards while adhering to European CE directives for stringent food-processing requirements. With a capacity of 2,000 liters, it is suitable for accommodating two to four milkings, making it ideal for dairy farms and small processing operations.

This milk cooler employs high-performance injected polyurethane foam insulation to provide excellent isothermal properties, ensuring energy-efficient cooling and preserving milk quality. Equipped with the EasyControl+ PLC unit, the system offers intuitive controls for refrigeration and agitation, along with precise temperature management, thereby integrating seamlessly into your production line. The design, while not marketed in France, is compact and engineered for ease of operation and maintenance, addressing the specific needs of small-scale dairy production.

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Rapidly Cools and Preserves Harvested Grapes

The Grape Harvest Cooling Tunnel from The SERAP Group, developed in partnership with Linde Gas, offers a state-of-the-art cryogenic cooling solution for winemaking operations. Utilizing AISI 304 stainless steel construction and an insulated inline tunnel, it operates effectively with both liquid nitrogen (LN2) and carbon dioxide (CO2) to provide rapid and uniform temperature reduction. Applications span across wine production stages, ensuring the quality of red, white, rosé, sparkling, and fortified wines. The tunnel’s design supports processing a full or de-stalked harvest, accommodating continuous mobile operations with automated capabilities for streamlined integration into reception lines.

Featuring a variable speed stainless steel conveyor belt and a user-friendly interface, this equipment reduces the need for constant operator attention. On the output side, grapes are enveloped in a neutral gas atmosphere to minimize oxidation risk. Its compact and mobile nature expedites installation and enhances efficiency while contributing to energy savings. Cleaning and maintenance are simplified through easy access to modular components, aligning with hygiene standards. Customization options enhance its adaptability across diverse winemaking processes, offering technical support for specific operational needs.

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Facilitates Grape Transfer and Harvest Emptying

The Mobile Tank from SERAP Group is a motorized solution designed for efficient grape harvest transfer and wine-making processes. Using a tip-up mechanism powered by pneumatic cylinders, this tank enables complete and effortless emptying, alleviating manual handling difficulties. Suitable for producing various wines and grape byproducts, it integrates smoothly into any wine production line.

Constructed from AISI 304 stainless steel, the tank ensures excellent hygiene and durability, while its mobile design, featuring large diameter wheels and forklift compatibility, enhances transport flexibility within vineyard operations. It is particularly advantageous for wine producers targeting improved efficiency in processing capacities and throughput. Its manual and motorized operations allow for versatile application, handling both solid and slurry product types seamlessly.

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Heats, Cools, and Stabilizes Wine and Beverages

The Thermal Treatment Units, available in SH, SVM, and SV models, offer precise temperature control for must, wine, spirits, and fruit juice. These units, engineered by The SERAP Group, utilize direct expansion technology for effective heating and cooling within a range of -9.9°C to +40°C. Designed for applications like tartaric acid stabilization and malolactic fermentation, they serve wineries, beverage manufacturers, and fruit juice processors.

The SH model provides a horizontal design, optimized for tartrate precipitation with capacities ranging from 21 to 245 hectolitres. The SVM model, with its cylindrical shape, supports variable capacities from 15 to 135 hectolitres, offering flexibility in processing batches. The SV model is suitable for continuous operations, providing high-capacity storage between 100 to 300 hectolitres with a compact footprint.

These thermal units facilitate a wide range of processes, including cooling, heating, clarification, and fermentation, supporting both batch and continuous operations. Each unit is constructed using durable materials, ensuring corrosion resistance suitable for the food and beverage industry. They integrate seamlessly into pre-processing, processing, and final conditioning stages, allowing for manual operation as needed.

The units are equipped for efficient energy use, contributing to lower operational costs. They are designed to be user-friendly, with easy maintenance provisions for sustained performance over time. For specialized requirements, customization options and technical support are available, ensuring these units meet specific production demands.

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Mixes, Heats, and Conditions Grains and Feed

The Thermal Conditioner CTID and CTIS from Stolz provide specialized heating and mixing solutions for the agribusiness and biofuel sectors. Constructed entirely of stainless steel, the unit ensures sanitary processing of cereals, flours, and animal feed. It uses a clogging screw mechanism for consistent product filling and features blades that induce a shearing effect to control retention time, allowing direct steam injection and homogeneous cooking for superior starch and gluten integration. The equipment is designed for seamless integration into continuous processing lines, feeding pellet mills with increased water addition capabilities, thus improving pellet quality and reducing energy consumption. With automation and liquid incorporation capabilities, the CTID and CTIS are essential for optimizing product quality and operational efficiency in feed, food, and biofuel production settings. Easy-to-clean outlet valves facilitate maintenance, while compatibility with various product forms like powders and granules allows flexibility in processing applications. Available engineering support and custom configurations ensure the equipment meets specific production requirements.

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Controls and Cools Wine and Must Temperature

The FI heat exchanger plates, FD directional flow exchangers, and Coil exchangers from The SERAP Group are designed to optimize the cooling and temperature control processes in winemaking. Featuring high-efficiency thermal exchange with no thermal bridges, these stainless steel exchangers prevent thermal shock and mechanical effects that could compromise harvest quality. Suitable for red, white, rosé, and sparkling wines, the exchangers are essential for must and grape harvest cooling. With exchange surfaces ranging from 0.38 m² to 6 m², they efficiently integrate into your production line. Crafted from AISI 316L stainless steel with electrolytic polishing, they offer excellent corrosion resistance. Installation is supported by a professional network throughout vineyards, ensuring seamless integration and minimal disruption.

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Controls Fermentation, Storage, and Temperature Stabilization

The Compartmented Wine Fermentation and Storage Tank from The SERAP Group offers innovative solutions for wineries and beverage manufacturers. This stainless steel tank, available in AISI 304, AISI 316L, or combined metal standards, optimizes the fermentation and stabilization processes through precise temperature control. Its design includes a multi-compartment layout with top compartments featuring floating lids for effective wine storage, allowing for plot-by-plot relocations. The tank supports fermentation and storage of both red and white wines, with an optional agitator for enhanced mixing.

The tank can be tailored with options such as an isothermal wall for energy efficiency, using SERAP’s proprietary insulation technique involving polyurethane foam injection. This reduces condensation and minimizes energy consumption, crucial for maintaining ideal conditions during wine processing. The unit integrates smoothly into existing winery operations, featuring laser-welded surfaces for efficient heat exchange and temperature control.

Constructed with durability in mind, the tank supports high stress and service gangways through its sandwich structure, facilitating operational safety. Cleaning is streamlined with minimal water and chemical usage, while the optional isothermal feature further supports sustainability initiatives. Ideal for batch and continuous operations, the tank aligns with various production needs in the wine, food, and beverage industries.

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Controls Fermentation and Stabilizes Wine

The SC Cylindrical Wine Fermentation and Storage Tank from The SERAP Group is engineered to enhance your wine production line with precision. Utilizing laser-welded exchange surfaces, it maintains optimal temperature control throughout fermentation and maceration. Ideal for producing Bordeaux reds, Chardonnay whites, and more, it supports batch and continuous operations. Capacities reach up to 900 hectolitres in AISI 304 or 316L stainless steel. This tank integrates seamlessly into your facility’s automated systems with its modular design, reducing energy and water consumption in cleaning. The isothermal option enhances energy efficiency while eliminating condensation. Suitable for wineries and beverage manufacturers, it offers tartaric stabilization with customizable features to meet diverse wine-making needs.

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Controls Temperature and Enhances Wine Fermentation

The SP parallelepipedic tank from The SERAP Group is a versatile solution tailored for wineries and wine producers aiming to enhance their fermentation and storage capabilities. Crafted from robust AISI 304 or AISI 316L stainless steel, this tank is available in standard capacities up to 21 hectoliters, with options for larger custom sizes. Its design facilitates efficient temperature management crucial for both red and white wines, aided by an optional polyurethane foam insulation to optimize energy use and prevent condensation. The stackable structure of the tank saves valuable space in processing facilities, and its maneuverability allows easy repositioning using standard handling equipment. For red wines, the tank provides capability for cap punching and hot maceration, whereas white wines benefit from rapid must settling and tartaric stabilization. The SP tank integrates seamlessly into batch or continuous operations, catering to the production of a wide range of wines including Cabernet Sauvignon, Chardonnay, and Pinot Noir. With its corrosion-resistant construction and ability to withstand high stresses, this tank is ideal for rigorous wine-making environments. The SP parallelepipedic tank supports your production line with reliable performance and energy efficiency, ensuring high-quality outcomes across diverse wine varieties.

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