Processes and Optimizes Diverse Cheese Production

The BERTSCHfoodtec Universal Vat is a versatile solution tailored for the nuanced demands of dairy and cheese production. This vat excels in producing a wide variety of cheese types, from parmesan to feta, by employing a sophisticated system of stirring, cutting, and pressing that ensures optimal curd processing. It features a double-O shape for efficient kernel handling and minimizes breakage, resulting in consistently high-quality cheese.

Ideal for dairy producers and cheese manufacturers, the vat integrates seamlessly into production lines with components such as cheese brine systems, handling equipment, and CIP cleaning systems. It supports a range of automation levels, including continuous and remote monitoring operations, with customizable control systems to fit specific production needs. Available in stainless steel construction, it ensures long-lasting durability and high resistance to corrosion. Furthermore, it adheres to stringent hygiene standards to maintain product quality.

Energy efficiency is optimized with options for hot water and steam heating, reducing operational costs. Cleaning and maintenance are simplified with a CIP system, enabling quick transitions and reduced downtime. Customization options, including various configurations for cutting and stirring systems, are available for tailored engineering support, allowing fine-tuning of production processes to meet precise customer specifications.

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Processes a Variety of Cheese Types

The Universal Cheese Vat from BERTSCHfoodtec is designed to streamline the production of a diverse range of cheese varieties, from soft to hard types, including mozzarella and artisanal selections. Utilizing an efficient agitation and cutting system, it ensures a uniform curd size and optimal cheese development. Ideal for dairy producers and small-scale farm dairies, this vat integrates seamlessly into existing dairy plants, supporting applications such as filling, pressing, and brining. It offers remote monitoring capabilities, enabling efficient process control and optimization. Constructed from high-grade stainless steel, it ensures durability and corrosion resistance, fitting into automated production lines with ease. The vat also includes CIP cleaning systems to maintain the highest hygiene standards and reduce downtime. Customization options allow the adaptation of stirring and cutting configurations to meet specific production requirements.

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Processes and Chills RTE and Sous Vide Foods

The Camatix Pasteurization System from Armor Inox seamlessly integrates into your food processing line as a fully continuous thermal processing solution. With its carousel product handling and multi-level loading, it maintains operational efficiency, processing up to 5 tons per hour. Tailored for sous vide and RTE applications, the Camatix ensures precise cooking and chilling through agitated water tanks designed for specific product needs. Notable for its energy-efficient design, it synchronizes with multiple packing machines, delivering a steady flow and consistent product quality. Constructed from durable materials to meet the demands of food safety standards, the system offers versatile configurations to suit various packaging and processing conditions, facilitating easy cleaning and maintenance.

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Controls Temperature and Humidity for Cooking

The CV – Water Cooker from GEA is a versatile cooking solution designed for food processing companies focusing on pasta and snack production. This equipment stands out by integrating a precise temperature and humidity control system with an innovative conveyor belt mechanism. It operates using a water recirculation method, ensuring efficient mixing and cooking uniformity. Typically utilized for producing fusilli, tortellini, macaroni, and rice crackers, the CV – Water Cooker supports a throughput of up to 25 meters in cooking length, accommodating significant volume without compromising quality.

The PLC-controlled system allows for automated operations, enabling fine-tuning of cooking times and water levels to optimize product consistency and moisture control. Energy efficiency is enhanced through a modulated external heat exchanger, reducing thermal losses and maintaining water temperature within +/- 1°C across the cooker.

Constructed from stainless steel, the cooker ensures durability and corrosion resistance. Its design facilitates easy cleaning through automated systems that distance the belts for complete accessibility, reducing downtime. The CV – Water Cooker is customizable with options like a starch control system, optimizing water overflow and minimizing waste. This robust construction and flexibility make it an invaluable asset for high-volume food production lines.

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Concentrates and Dries Solvents Efficiently

The ZT Series centrifugal dryers from ZIRBUS technology GmbH offer a tailored solution for efficiently concentrating and drying solvents and liquid products in diverse industrial applications. Engineered with horizontal and vertical loading options, these dryers accommodate varied processing needs in pharmaceutical, chemical, and biotech sectors. Each unit, either the ZT-H6 or ZT-V12, features solvent-resistant materials like 316TI and 316L stainless steel, ensuring longevity and compatibility with substances such as DMSO, acetonitrile, and formic acid. Equipped with an advanced IR heating system and double stock motor, these dryers optimize energy use while maintaining high drying performance. With a robust design compliant with GMP standards, the ZT Series models support HPLC and DNA extraction processes, offering configurable gondola sizes and capacities to fit your specific production requirements. Their -75°C ice condenser function adds versatility to solvent recovery applications, while a visualized process control system ensures precise operational management.

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Executes Efficient Freeze and Radiation Drying

The Freeze Dryer Sublimator EKS-R from ZIRBUS technology GmbH is designed for industries requiring precise and efficient drying of bulk materials such as fruits, herbs, and cannabis. It employs radiation drying through water-flooded shelves, ensuring uniform temperature distribution without direct contact. The EKS-R series offers a capacity range up to 1,200 kg with footprints varying from 1 to 44 m², catering to high-capacity, batch operations. These units achieve rapid drying via an expansive surface area, crucial for processing solid and slurry types. Integration in production lines is seamless with PLC control for enhanced automation. Engineered for energy efficiency, it features an ice condenser holding temperatures at -45 °C, with shelf space reaching up to 110 °C, optimizing freeze-drying cycles. Available in robust materials for industry-specific needs, the Sublimator EKS-R is ideal for compliance-driven environments, ensuring quality and safety in end products.

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Facilitates Precise Freeze Drying and Sublimation

The Sublimator Series from ZIRBUS technology GmbH offers efficient and precise freeze drying solutions, specifically designed for research and development, as well as small-scale production. These systems excel in removing moisture through controlled sublimation, a critical step in preserving pharmaceuticals, biopharmaceutical samples, historical documents, and dehydrated foods. With an ice condenser capacity ranging from 5 kg to 40 kg, these units accommodate various batch sizes. Integrated automation enables seamless incorporation into lab workflows, while the oil-sealed and oil-free vacuum pumps enhance performance, especially in solvent-heavy environments. Built with stainless steel, the units ensure corrosion resistance and compatibility with all standard disinfectants, meeting GMP-FDA standards for cleanroom operations. Additionally, options like CIP/SIP systems and customizable configurations, such as air or water-cooled refrigeration, provide tailored support for diverse industrial needs.

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Preserves and Stabilizes Sensitive Biological Products

The freeze dryers from ZIRBUS Technology GmbH are engineered to precisely address the needs of the pharmaceutical and biotechnology sectors. These freeze dryers employ a robust vacuum system for effective freeze drying that ensures the integrity and extended shelf life of vaccines, diagnostic kits, and lyophilized drugs. With applications spanning pharmaceuticals to archaeology, they support both batch and pilot operations, offering customizable configurations to cater to specific production requirements. Featuring a capacitive vacuum sensor and energy-efficient oil-free vacuum pumps, these systems guarantee optimal performance and reduced operational costs. Compliant with GMP design standards, each unit integrates seamlessly into your production line, supporting CIP and SIP processes for efficient cleaning and sterilization, ensuring minimal downtime. Whether your focus is on small-scale research or large-scale production, ZIRBUS offers tailored solutions supported by comprehensive engineering assistance and documentation.

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Dries, Sterilizes, and Preserves Diverse Products

The VTA-Series Vacuum Dryer from ZIRBUS technology GmbH is engineered for precise drying and preservation in both laboratory and production settings. With a working principle based on contact or radiation drying under vacuum, this equipment is ideal for applications ranging from pharmaceutical active ingredients to preserved artifacts. Available in rectangular or round drying chamber configurations, the VTA-Series accommodates product floor spaces from 1 to 90m², supporting diverse throughput requirements. It integrates seamlessly into your production line with automated vacuum control and options for floor space customization and solvent capacitor configurations. Fabricated from corrosion-resistant stainless steel AISI 316L, it ensures durability and compliance with GMP and ATEX standards. The system also supports efficient sterilization (SIP) with steam or VHP, and includes a CIP option for ease of maintenance, making it a reliable and versatile choice for demanding production environments.

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Sterilizes, Lyophilizes, and Conditions Various Materials

The LabStar series from ZIRBUS technology GmbH offers round chamber autoclaves designed specifically for laboratory and pharmaceutical sectors. These autoclaves are exceptional for their compactness and power, providing a cost-effective alternative to square chamber models. With chamber volumes ranging from 330 to 825 liters, they support diverse sterilization, lyophilization, and conditioning applications required for sterile culture media, injectable antibiotics, and stabilized enzymes production. Automated for batch processing, each unit features a PLC control system, enabling seamless integration into existing workflows with minimal user intervention. Constructed from high-quality, corrosion-resistant materials, these units ensure longevity and compliance with GMP standards, while their CIP system facilitates easy, contamination-free cleaning. Custom engineering support is available to match specific operational needs, ensuring a tailored solution for optimal performance.

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