Monitors Real-Time Dissolution and Absorption

The MacroFLUX from Pion offers a unique solution for pharmaceutical and biopharmaceutical companies seeking efficient in-vitro dissolution-absorption testing. This system integrates seamlessly into your R&D and laboratory settings, utilizing a fiber-optic UV monitoring approach for real-time monitoring of dissolution and absorption concentrations in both donor and receiver compartments. With capabilities to handle various oral formulations like extended-release tablets and gel capsules, MacroFLUX supports formulation development and life-cycle management by ensuring batch-to-batch bioequivalence and product quality. The filter-supported artificial permeation membrane and Pion Acceptor Sink Buffer TM enable precise drug absorption studies. Easily customizable for different formulations, MacroFLUX assists in developing consistent and bioequivalent drug products, adhering to industry standards for analytical rigor.

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Detects Metal Contaminants in Tablets and Capsules

The IQ4 LOCK-PH Metal Detector from Loma Systems is engineered specifically for pharmaceutical and nutraceutical industries, enhancing the inspection and quality control of tablets and capsules. It features a sophisticated detection system capable of identifying metal contaminants as small as 0.25mm ferrous, 0.3mm non-ferrous, and 0.4mm stainless steel at a throughput of up to 30,000 units per minute. The unit is designed around a highly maneuverable gas strut stand frame, facilitating seamless integration with leading tablet presses and encapsulation machines. Automation is underscored by an intuitive 7″ touchscreen interface and an auto-learn feature, enabling efficient setup and operation. The system’s continual self-calibration ensures peak performance by optimizing detection parameters in real time. Its robust construction using IP66-rated stainless steel ensures compliance with GMP standards, providing a hygienic and easy-to-clean design essential in maintaining operational efficacy and product safety.

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Efficiently Dedusts and Conveys Tablets and Capsules

The KD6010 from Krämer AG is a high-capacity tablet and capsule deduster designed for pharmaceutical, biotech, and food industries, optimizing your production line with its unique acceleration control. This compact deduster delivers exceptional dedusting and deburring capabilities through a combination of vibration, dust agitation, air, and vacuum suction. Featuring Krämer’s patented vibratory drive system, it ensures no vibration transmission to upstream or downstream equipment, preserving tablet integrity while minimizing maintenance.

The KD6010 is ideal for dedusting and conveying a wide range of products, including paracetamol and vitamin C tablets, with a notable throughput capacity of up to 3.5 million tablets per hour at adjustable conveying heights from 250 to 750 mm. Integration is seamless with its C820 frequency controller, allowing remote operation with tablet press controls, ensuring consistent vibration regardless of load.

Built with ease of cleaning in mind, the KD6010 features tool-free assembly and disassembly, with all product-contacting parts available in 316L stainless steel to meet strict GMP compliance. It includes options for various inlet and outlet adapters and can be customized with additional components like air extraction and metal detector test tablet devices, ensuring you meet your specific processing needs.

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Dedusts, Conveys, and Detects Metal in Tablets

The KD7015A by Krämer AG is a state-of-the-art tablet deduster that integrates seamlessly with Ceia or Lock metal detectors, catering to pharmaceutical and nutraceutical manufacturers. It excels in dedusting, conveying, and metal detecting, making it essential for contamination-free tablet production. Featuring unique upward conveying with a spiral helix, the KD7015A ensures gentle handling, accommodating an extensive range of tablets and capsules, including effervescent and micro-tablets. The equipment’s throughput supports high-speed operations, processing up to 7.5 million mini/micro tablets per hour.

The KC7070A touchscreen control system streamlines operation, offering complete control over dedusting and metal detection, while ensuring compliance with 21 CFR Part 11 standards through comprehensive logging and audit trails. The robust design includes a fully gasketed, dust-tight viewing window and tool-free assembly, contributing to quick setup and maintenance. Certification to ATEX 94/9/EG and SMEPAC’s OEB 3-4 standards underline its commitment to safety and containment.

Designed for Industry 4.0 compatibility, it includes a VNC server for remote diagnostics and an optional OPC UA interface for enhanced machine communication. The KD7015A offers versatility with customizable inlet adapters and numerous options, such as HEPA filters and validation documentation, ensuring adaptability to various production environments. Its compact, vibration-free housing optimizes space without compromising performance, making it a critical component in pharmaceutical and biotech processing lines.

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Dedusts and Conveys Pharmaceutical Tablets and Capsules

The KD7070 from Krämer AG is a high-containment deduster tailored for pharmaceutical and nutraceutical manufacturers requiring stringent dust control during tablet and capsule production. This equipment features an upward conveying spiral system, allowing continuous dedusting and conveying with adjustable heights from 400 to 1600 mm. Suitable for a variety of end-products, including paracetamol and vitamin C tablets, the KD7070 ensures a dust-free, efficient process. It offers high throughput capabilities, handling up to 6.3 million tablets per hour, depending on size, while operating quietly at less than 68 dB. The unit’s Wash-in-Place cleaning system simplifies maintenance, ensuring compliance with OEB5 containment standards for high-potency products. Integration into existing production lines is seamless, thanks to the versatile tri-clamp connections and flexible control options. With certifications including ATEX Zone II compliance and GMP standards, the KD7070 ensures safe and reliable operation even in demanding environments.

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Dedusts, Detects Metals, Sorts, and Cleans Tablets and Capsules

The KD7075A from Krämer AG is a high-performance deduster tailored for pharmaceutical tablets and capsules, ensuring optimal cleanliness and product integrity. This equipment integrates seamlessly into automated production lines, effectively removing dust and detecting metal contaminants with precision. It features a spiral upward conveying system, ideal for pharmaceutical environments requiring high containment (OEB 5) standards. With conveying capabilities for a variety of tablet and capsule sizes, it maintains throughput with rapid processing speeds, handling up to 10,300,000 micro-tablets per hour.

Equipped with a KC7070A touchscreen controller, the KD7075A provides easy operation, remote diagnostics via an integrated VNC server, and compliance with 21 CFR Part 11, emphasizing secure process management. Its construction utilizes AISI 316L for critical contact parts, ensuring robust chemical resistance, while the ATEX certification guarantees safe operation in explosive environments.

The helix design, featuring efficient washing nozzles, minimizes water usage, supporting automated or manual Wash-in-Place (WIP) cleaning for consistent performance. Additionally, optional features like metal detector test tablet insert devices, HEPA filters, and customizable diverters enhance operational flexibility. Suitable for various pharmaceutical, biotech, and chemical processes, the KD7075A ensures unmatched product quality control and seamless integration into your production workflow.

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Feeds and Counts Tablets and Capsules

The SWIFTCHECK and SWIFTCOUNT from IMA Group are robust tabletop counters designed for pharmaceutical and nutraceutical manufacturers needing precise tablet and capsule counting. Utilizing advanced microprocessor technology, these units ensure reliability and high accuracy without requiring change parts, making them ideal for diverse product shapes and sizes. Capable of integrating seamlessly into existing packaging lines, they streamline operations by efficiently managing feeding, counting, and quality control tasks. The stainless steel design with a 5-liter hopper and variable vibration control ensures durability and adaptability across different production needs. Suitable for a range of solid dose products like paracetamol tablets and probiotic capsules, these counters minimize energy consumption while maximizing throughput, further supported by easy maintenance features.

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Counts and Sorts Tablets and Capsules

The TB4+ from IMA Swiftpack is a high-speed electronic tablet and capsule counter designed for precision and efficiency in pharmaceutical and nutraceutical manufacturing. It operates using an adjustable batch process capable of handling 1 to 10,000 units, ensuring seamless integration into varied production lines. With its stainless steel construction, the TB4+ excels in dust and chip removal, essential for maintaining product purity. It serves diverse applications, including aspirin and vitamin D tablets, omega-3 softgels, and herbal extract tablets. Optimized for GMP compliance, it features simple operation and fast product changeovers, supported by a robust dust extraction system for clean processing environments.

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Counts and Fills Tablets with Precision

The Nova SL-39 from the IMA Group is designed to elevate the precision and efficiency of tablet and capsule counting for pharmaceutical and nutraceutical applications. Engineered with a servo-driven main drive for accurate slat positioning and powered elevation adjustments, it ensures seamless integration into high-speed, continuous production lines. Ideal for processing aspirin tablets, vitamin supplements, omega-3 capsules, and multivitamin caplets, it delivers up to 400 bottles or 40,000 tablets per minute, depending on product and bottle specifications. The SL-39 features tool-free changeovers and an innovative replacement filling head, minimizing downtime and enhancing productivity. It is equipped with the TruCount® electronic count verification system for 100% accuracy, and a static elimination system to ensure clean, precise operations. Energy-efficient and user-friendly, all mechanical components are enclosed for safety and easy maintenance. This slat counter is a reliable solution that streamlines operations without compromising on accuracy or speed.

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Coats and Dries Pharmaceutical and Nutraceutical Tablets

The EFFECTA Coating Pan from IMA Group is engineered to streamline coating operations for pharmaceutical and nutraceutical tablet production. It features a perforated drum with specially designed baffles to enhance mixing and ensure uniform coating dispersion. With switchable spray guns, EFFECTA caters to both film and sugar coating processes, effectively addressing diverse product needs such as multivitamin and enteric-coated tablets. The machine offers a range of pan capacities from 18 to 750 liters, suitable for various batch sizes. Its strategically positioned outlet air duct optimizes drying while conserving energy. The integrated dosing unit minimizes spatial footprint, and easy inspection is facilitated by side doors. Through-the-wall installation capability enhances spatial integration within production lines. The MAX HMI provides intuitive control, improving operator efficiency. Compliance with industry standards ensures safe, reliable operation, while an advanced cleaning system reduces water use and downtime.

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