Preheats and Efficiently Transfers Heat

The HP and LP Preheaters and Special Vessels from BORSIG Process Heat Exchanger GmbH offer a high-precision solution for chemical and power plant applications. Utilizing superheated steam extraction and efficient heat transfer, these preheaters increase the feed water temperature, optimizing the steam cycle and reducing boiler energy demands. This system is ideal for processing feed water in high-pressure zones before entering boilers, significantly enhancing thermal efficiency across operations. Ideal for applications in oil refineries, petrochemical, and chemical industries, this equipment supports the production of key end-products like gasoline, ethylene, and vinyl chloride. Built to handle continuous, high-speed operations, these preheaters are offered with material options that ensure corrosion resistance for long-lasting performance. Integration into existing systems is seamless, with customizable solutions tailored to specific process conditions.

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Recovers Heat and Generates Steam from Waste Gases

The Reformed Gas Waste Heat Boiler from BORSIG Process Heat Exchanger GmbH is designed to efficiently recover heat and generate high-pressure steam from synthesis gas processes. Utilizing a patented stiffened or flexible tube sheet design, it ensures optimal cooling and minimizes metal temperature, thus preventing crevice corrosion. With applications spanning synthesis gas processing, petrochemical refining, and hydrogen production, this boiler accommodates high gas inlet temperatures up to 1,200°C and steam pressures up to 160 bar. It features an internal gas-side bypass for precise outlet temperature control via a single valve adjustment, allowing seamless integration into refining and power generation lines. Constructed to handle continuous, high-pressure operations, it offers robust performance and longevity, and is suitable for a range of industries including chemical, petrochemical, and energy production. Options for customization and engineering support ensure tailored solutions for specific industrial requirements.

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Recovers Heat and Generates Steam for Chemical Processes

BORSIG Process Heat Exchanger GmbH provides sophisticated replacement waste heat boilers tailored for nitric acid, caprolactam, and formaldehyde production. These boilers utilize a forced circulation design, ensuring efficient heat recovery and steam generation by capturing released thermal energy from catalytic processes. Integrating easily into existing lines, they manage up to 500 °C steam temperatures at pressures between 40 and 80 bar. The design supports continuous operation, optimizing energy use, and ensuring sustainable production processes. Available in different material options for corrosion resistance, they offer seamless compliance with international standards. Featuring an integrated cooling system, these boilers maintain operational efficiency while facilitating easy maintenance with an available CIP system. Custom engineering support is offered to meet specific production requirements, enhancing plant efficiency and reliability.

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Maximizes Steam Generation Efficiency

The BORSIG steam superheater is engineered for demanding industrial applications requiring high-pressure steam, prominently utilized across chemical, petrochemical, and energy sectors. This sophisticated equipment features a vertically arranged U-tube system with a combined steam inlet/outlet chamber, facilitating effective steam superheating post waste heat recovery. The equipment is seamless in integrating with secondary reformers and reformers, making it ideal for reformed and synthesis gas processing.

With a steam capacity handling pressures up to 130 bar and temperatures up to 530°C, the superheater optimizes energy efficiency and enhances system resilience by incorporating a unique internal gas-side bypass for precise temperature regulation. Its design minimizes thermal stress through efficient radial temperature distribution across the tube sheet.

BORSIG ensures material durability by avoiding comprehensive refractory linings, focusing instead on selective insulation where necessary to prevent heat loss. Easy integration into existing systems and complementary service options further enhance operational continuity while meeting rigorous industry safety standards. BORSIG offers customization to accommodate unique process requirements, ensuring tailored solutions for efficient steam optimization and reliability in high-demand environments.

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Recovers Heat and Controls Gas Flow

The Synthesis Gas Waste Heat Boiler from BORSIG Process Heat Exchanger GmbH is engineered for high-efficiency heat recovery and gas flow control in ammonia plants. Featuring a patented hot-cold U-tube configuration, it minimizes the risk of hydrogen embrittlement and crevice corrosion, ensuring durability under high-pressure operations up to 350 bar. The boiler is versatile, suitable for both vertical and horizontal installations, and can include integrated components like steam drums and feed water pre-heaters upon customer request. It is ideal for applications in ammonia production, hydrogen generation, and industrial gas recovery, contributing to the manufacture of end-products such as methanol and fertilizers. Designed for continuous high-temperature operation, it prioritizes safety and efficiency, with austenitic materials lining the gas chambers for optimal thermal management. The unit integrates seamlessly into existing production lines, bolstering energy recovery and emission control, while offering customization options for specific operational needs.

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Recovers Ethylene from Purge Gas Streams

The BORSIG Ethylene Recovery Unit is an engineered solution specifically designed for the petrochemical and chemical industries, offering an efficient method to recover ethylene from purge gas streams. Utilizing hydrocarbon-selective membranes, this unit simplifies the separation and recycling process by directing the ethylene-rich permeate back to the compression stage. Ideal for polyethylene production, it integrates seamlessly into existing installations or new projects with minimal additional equipment required. Its compact design allows for easy installation and retrofitting, while maintaining low maintenance and delivering reliable operation. The unit operates continuously, ensuring safe and sustainable performance in high-demand environments. Designed to meet specific customer codes and specifications, the Ethylene Recovery Unit contributes to reduced operational costs and improved process efficiency.

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Recovers and Purifies Propylene and Nitrogen

The BORSIG Propylene and Nitrogen Recovery Unit is a sophisticated solution designed for petrochemical producers and industrial gas processors seeking efficient separation and purification processes. Utilizing a strategic combination of compression, condensation, and membrane separation, this unit excels in recovering propylene and high-purity nitrogen from process streams. Applications range across polypropylene production, gas processing, and chemical manufacturing, delivering end-products like polypropylene resin and liquid nitrogen.

This unit operates continuously and is engineered for high reliability and quick installation. Its modular package unit design allows easy integration into existing facilities, supporting retrofit deployments. By using hydrocarbon-selective membranes alongside optional hydrogen-selective stages, you benefit from recovery rates exceeding 95% for propylene and nitrogen purity over 99 mol%. The system reduces energy consumption and minimizes emissions, aligning with environmental and economic objectives.

Available in various materials to resist corrosion, BORSIG’s Recovery Unit ensures compatibility with demanding industrial conditions. It is supported by comprehensive membrane services and complies with industry standards, offering an innovative edge in energy and environmental solutions within the chemical and energy sectors.

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Recovers Marine Vapours and Controls Emissions

The BORSIG Marine Vapour Recovery Unit (MVRU) is specifically engineered to efficiently capture and control emissions during marine operations. It is designed for multi-jetty usage, capable of handling vapours from various sea-going vessels. Utilizing a self-suction principle, it minimizes vapour piping diameter and eliminates the need for additional blower systems, enhancing both integration and operational efficiency. This unit caters to high-capacity vapour handling across industries such as chemical, petrochemical, and energy production, facilitating compliance with strict international emission standards. The MVRU’s mechanical design, customizable to fit space constraints of jetties or shore platforms, ensures adaptability across diverse operational environments.

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