Efficiently Reduces Bacteria and Spore Levels

The RE-B series separators from Reda Spa are engineered for high-efficiency bacteria and spore removal in dairy and beverage processing. These separators leverage a two-phase working principle, achieving more than 80% reduction in total bacteria and up to 98% in anaerobic spores. Ideal for applications in producing whipped cream, various creams, plant-based milks, and clarified wines, they handle a diverse range of liquid food products with precision.

Designed for easy integration into existing production lines, they offer both direct and indirect heating systems, including the Steryflex combined system that enhances the quality of finished products. With a focus on gentle milk treatment, these separators ensure high separation efficiency while maintaining noise-free operations. Automated solids expulsion and seamless line integration optimize maintenance, while customizable options cater to specific production needs.

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Processes Diverse Liquids with Heat Treatment

The HT320 Series UHT/HTST Pilot Plant from OMVE offers a customizable solution for R&D and pilot departments seeking efficient thermal processing of liquid and slurry products. This system, designed for applications such as dairy, plant-based drinks, and sauces, supports capacities ranging from 20L/h to 1000L/h. With its modular build, the HT320 allows integration with different heat exchangers, including tubular and plate models, enabling easy adaptation to specific production needs. The fully automated setup supports critical process controls and complements any continuous flow heat-treatment line. It operates with features like direct steam injection, homogenizing, and aseptic processing, maximizing energy efficiency and ensuring product quality. The system’s CIP/SIP facility streamlines cleaning and maintenance, while OMVE’s engineering support offers additional configuration options for enhanced performance and compliance with industry standards.

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Heats, Cools, and Sterilizes Liquid Products

The HT324 Direct Steam Infusion & DSI System from OMVE is specifically engineered for those in the dairy, beverage, and food processing industries seeking robust solutions for heat treatment and sterilization of liquid products. This system combines Direct Steam Infusion and Steam Injection technologies, allowing for rapid heating and cooling profiles which preserve product quality by minimizing thermal degradation and achieving high spore kill rates. With nominal capacities of 100 or 200L/hr, the HT324 offers PLC-controlled operations, ensuring high levels of automation and process control. It’s designed for in-line and stand-alone operations, making it versatile for different production settings. Unique features include a 20-bar flash tank pump outlet pressure and a 0.2 bar(a) vacuum in the flash tank for maximum cooling efficiency. Additionally, the system integrates seamlessly with existing UHT pilot plants and includes automatic CIP/SIP systems for effective cleaning. Compliance with industry standards ensures reliable operation across a range of applications, from milk and yogurt to nutraceutical drinks and plant-based beverages.

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Mixes, Emulsifies, and Homogenizes Diverse Products

The LiMiX 3 from Limitech is a versatile high-shear industrial mixer designed to efficiently handle a wide range of products from diverse industries, including food, dairy, and personal care. Known for its adaptability, the LiMiX 3 employs changeable mixing tools and a high-shear mixing action to deliver consistent homogenization and emulsification. This mixer is ideal for applications such as sauces, soups, desserts, and cosmetic creams. The LiMiX 3 can process batch sizes starting from 100 liters, providing flexibility for both small and large-scale production. It supports various operations, including cooking and cooling, with options for direct or indirect steam injection. The equipment integrates seamlessly into production lines, featuring a frequency inverter for custom speed control and an optional baffle plate for enhanced mixing efficiency. With a focus on easy maintenance, it offers a hinged lid for convenient cleaning access. Constructed from durable stainless steel to ensure corrosion resistance, the LiMiX 3 meets rigorous hygiene standards suitable for food and pharmaceutical processing environments. Customization options and engineering support are available to tailor the mixer to specific production requirements.

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Sterilizes and Preserves Liquid Food Products

The Tetra Pak® Direct UHT unit delivers a flexible and efficient sterilization solution for diverse liquid food production. This unit features direct steam injection and infusion, maintaining product quality by applying minimal heat load, thus preserving taste and nutritional value. Suitable for a broad range of applications, from dairy to plant-based beverages and sauces, it supports high-capacity, continuous operations. Capable of handling up to 45,000 liters per hour, the system integrates seamlessly with automated PLC controls and provides options for combined heating methods. Its energy-efficient design utilizes a flash cooling system, reducing operational costs and enhancing process sustainability. Constructed with aseptic heat exchangers and available customization options, this unit ensures compliance with stringent food safety standards while offering ease of maintenance through an included CIP system.

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Performs Aseptic UHT Treatment for Liquid Products

The Tetra Therm® Aseptic VTIS from Tetra Pak offers specialized aseptic UHT treatment for diverse liquid products. This unit utilizes direct steam injection to swiftly heat and sterilize dairy and plant-based items, preserving their quality while extending shelf life. Designed for continuous aseptic operations, it handles capacities from 2,000 to 30,000 liters per hour. With applications in UHT milk, lactose-free soy, and smooth soups, it suits various industries including food, dairy, and plant-based products. The system integrates seamlessly into production lines, featuring PLC control and a built-in CIP system for efficient cleaning. Its energy-efficient design includes heat exchanger protective panels, offering up to 11% energy savings. Modular configurations and engineering support enable extensive customization to meet unique manufacturing needs.

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Deactivates Enzymes and Inhibitors in Plant-based Beverages

The Tetra Pak® Thermal Deactivation Unit is designed for producers of plant-based beverages, offering precise enzyme and inhibitor deactivation through direct steam injection. Ideal for soy, oat, and rice drink manufacturing, it enhances product safety and flavor. Operating continuously at capacities of 4000 to 8000 L/h, this unit integrates seamlessly into high-speed production lines. Featuring automated controls via a 21.5” touch screen, it offers real-time monitoring and immediate fault alerts. The included flash cooling and smart balance tank configurations reduce product losses by over 50%, while enhancing energy efficiency. Constructed with customizable options to suit various production requirements, it supports seamless integration in processing departments, delivering both reliability and quality assurance.

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Delivers Continuous UHT Treatment and Aseptic Processing

The Tetra Therm® Aseptic VTIS from Tetra Pak Netherlands is an aseptic processing unit that excels in continuous UHT treatment through direct steam injection, offering an optimal solution for heat-sensitive, low-acid liquid food products. This state-of-the-art system rapidly heats products such as UHT milk, enriched milk, cream, and a variety of plant-based alternatives, ensuring minimal impact on taste, color, and nutritional value. With a capacity range from 2,000 to 30,000 liters per hour and customizable operating modes including direct, indirect, and combined heating, it seamlessly integrates into diverse production lines.

Equipped with steam injection and flash-cooling systems, the unit provides exceptional cleanability and minimal product losses, enhancing operational efficiency. Its advanced automation, featuring a PLC-controlled interface and automatic dampers, ensures consistent performance and reduced downtime. Designed with energy-efficient heat exchanger panels and a floating protection system, the equipment offers up to 11% energy savings while supporting long-term durability and safety. Meeting the stringent aseptic processing standards, it suits a broad spectrum of applications, from dairy and plant-based beverages to soups and sauces, with potential to customize components for specific production needs.

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Processes and Sterilizes Liquid Foods

The Tetra Pak® Direct UHT Processing Unit is designed for producers seeking to maintain superior product quality in heat-sensitive foods and beverages. This equipment utilizes direct steam injection and infusion technologies, delivering precise heating that minimizes thermal stress, preserving both nutritional value and flavor. It’s suitable for a wide range of applications, including plant-based beverages, UHT milk, and ready-to-drink products like protein shakes and soups. The unit handles capacities up to 45,000 liters per hour, accommodating continuous, high-speed operations. It boasts a streamlined PLC-controlled system for seamless integration into existing production lines, while its energy-efficient design eliminates the need for costly ice water cooling. With an available combi mode, it supports both direct and indirect heating, offering unparalleled flexibility for diverse processing needs. The unit’s CIP system ensures efficient, hygienic maintenance, and its robust construction aligns with strict food safety standards, making it a versatile solution for modern food and beverage operations.

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Deactivates Enzymes and Optimizes Plant-Based Beverages

The Tetra Pak® Thermal Deactivation Unit is engineered to enhance the safety and quality of plant-based beverages by effectively deactivating enzyme inhibitors such as trypsin in soy, oat, and rice products. Employing direct steam injection, this unit rapidly deactivates enzymes and ensures consistent flavor profiles through flash cooling, which also deodorizes to match consumer taste preferences. With an impressive throughput of 4,000 to 8,000 liters per hour, it integrates seamlessly with continuous production lines. The low-loss balance tank design minimizes product waste by efficiently separating water from the product. Operators benefit from an intuitive 21.5” touch screen interface that provides real-time data on temperatures and pressures, with immediate alerts on faults, ensuring heightened operational efficiency and safety. The unit supports energy efficiency through controlled steam heating and is constructed to handle high-speed operations in the Food and Beverage and Dairy Alternatives industries.

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