Precisely Feeds and Conveys Powdered Materials

The POWDRIT Precision Belt Feeder from HASLER Group is engineered to deliver accurate dosing and stable conveyance of powdered materials across various industrial processes. Its multi-stage feeding system incorporates a high-quality conveyor belt, an inlet hopper, a weighbridge, and a settling chamber, ensuring precise and consistent material flow. Catering to industries such as cement, fertilizers, and technical ceramics, POWDRIT is vital for producing items like cement mix and titanium dioxide pigments. With precision accuracy at ±1%, it handles demanding operational conditions efficiently. The system’s modularity allows for diverse applications, as it is available in five belt widths and four lengths. Integration into existing control systems is seamless, thanks to the SCMIII digital controller, which offers real-time data and alarm monitoring. Designed with durability and ease of maintenance in mind, the POWDRIT ensures minimal downtime with accessible servicing features. Its dust extraction hood maintains a clean working environment, crucial for safety in powder handling operations.

The post Powder belt feeder for accurate powder metering appeared first on Making.com.

Transports and Doses High-Temperature Abrasive Materials

The MAMMUTHUS Clinker Extractor Weigh Feeder from HASLER Group pairs a robust metal apron with precise weight sensing to manage high-temperature, abrasive materials in continuous operations. It integrates dosing and conveying into a compact unit, ideal for cement and heavy industries. Designed for materials like clinker, it operates efficiently in temperatures up to 300°C with optional compressed air cooling. Offering dosing precision within ±1%, the MAMMUTHUS Clinker supports high flow rates in processes requiring exact measurements. Available in multiple widths for versatility, it features double chain traction for high load capacity and durability. Equipped with an impulse sensor for accurate speed monitoring, this feeder enhances integration into automated systems via SCMIII control. Optional enclosure reduces dust emissions, while built-in inspection doors aid in maintenance, ensuring operation reliability and longevity.

The post High-temperature extractor weigh belt feeder for clinker appeared first on Making.com.

Feeds and Weighs Lightweight Alternative Fuels

The GRAVIT LIGHT from HASLER Group is a robust industrial belt feeder engineered for precise dosing of lightweight alternative fuels, such as fibers, plastics, and shredded tires, in continuous operations. It incorporates a dual weighing system to ensure stable inflow and consistent flow rate, achieving accuracy within ± 0.5%. Designed for integration into production lines across various industries like cement, fertilizers, and metals recycling, it supports high throughput up to 150 m³/h. The fully enclosed unit minimizes dust emission and enhances operator safety, with sophisticated belt cleaning systems to maintain efficiency. An optional ATEX version is available for environments prone to explosive dust. With minimal maintenance needs, the GRAVIT LIGHT ensures autonomous operation 24/7, optimizing energy use with features like adjustable tension systems and self-centering belts. Customization options include spillage conveyors and feed screws, and it can interface with HASLER’s SCMIII controller for seamless operational control.

The post Belt feeder for alternative fuels appeared first on Making.com.

Scrapes and Extracts Sludge in Clarifiers

The LUMPP Industrial Scraper from HASLER Group is engineered to handle rigorous sludge scraping and extraction in clarifiers and thickeners, particularly in phosphoric acid and water treatment applications. This robust equipment is designed for tanks up to 35 meters in diameter, effectively processing solid sludge concentrations up to 30%. Utilizing a central drive unit and tubular shaft—attaching scraper arms for precise material redirection—the scraper integrates seamlessly into continuous operations with its automatic torque overload detection and adjustable blade system, ensuring material flow to tank outlets without interruption. Rated to withstand up to 96,500 Nm torque, the scraper is constructed from durable materials like 316L and super duplex to endure chemical and environmental challenges. With its sludge extraction options—whether central or edge discharge—the LUMPP Industrial Scraper is adaptable to various configurations, supported by rheology analyses for optimal installation. Enhanced by global support services, including three-dimensional CFD simulations and maintenance packages, it promises efficient integration and long-term operation across industries like hydrometallurgy, mining, and metal processing.

The post Industrial scraper for settling processes appeared first on Making.com.

Measures and Weighs Bulk Material Flow

The LBS Belt Scale from HASLER Group delivers precision in high-speed material weighing, invaluable for industries such as cement and mining. Featuring a parallelogram weighing station and friction wheel speed measurement, it ensures continuous, accurate data for flow management. Capable of processing up to 20,000 tons per hour, it seamlessly integrates into your existing operations with simple automation via the BFC digital controller. Its robust design withstands harsh environments with stainless-steel and aluminum materials, while requiring minimal maintenance and fast calibration. Ideal for applications from clinker and limestone to polymer resins, the LBS is your solution for efficient bulk flow tracking.

The post High-speed conveyor belt scale for high-flow applications appeared first on Making.com.

Ensures Precise Dosing and High-Flow Material Handling

The GI GRAVIT from HASLER Group is a high-speed industrial belt feeder specifically designed for demanding applications in the cement, mining, and chemical industries. This feeder ensures precise and consistent gravimetric dosing with flow capacities up to 600 m³/h, maintaining dosing precision within ±0.5%. Its unique self-centering and adjustable tension system ensures even distribution of materials like clinker, urea fertilizer, and rubber granules. The GI GRAVIT integrates seamlessly into continuous production lines, offering automation support via SCMIII controllers for efficient operation and remote monitoring. Its robust construction features welded stringers for enhanced durability in harsh environments, and it’s available in three belt widths to meet diverse operational needs. For applications requiring corrosion resistance, customizable materials and configurations can be engineered, ensuring suitability across a range of high-temperature and abrasive material processes. Furthermore, maintenance is simplified with a quick belt change system, ensuring minimized downtime and reliable performance.

The post High-speed industrial belt feeder for granular materials appeared first on Making.com.

Ensures Accurate and Continuous Material Dosing

The GRAVIT Belt Feeder from HASLER Group is engineered for high-precision dosing in continuous industrial processes. It features a robust design with folded side rails, providing structural stability and durability. This feeder uses a self-centring and self-tensioning system to maintain belt position, ensuring dosing accuracy to ±0.25%. Ideal for applications in the cement, fertilizers, and metals processing industries, it efficiently handles granular materials like gypsum powder and urea granules.

With a modular design, the GRAVIT Belt Feeder adapts to various lengths and belt widths (from 650 mm to 1,400 mm) to fit specific production needs. It processes materials 24/7, supporting operations such as water treatment and flue gas desulfurization. The feeder is PLC-controlled, integrating seamlessly into existing production lines. Optional features, including a spillage conveyor and vibrating inlet hopper, aid in maintaining a clean, efficient operational environment. For maintenance, its quick belt change system minimizes downtime, enhancing operational reliability.

The post High-precision belt feeder for granular materials appeared first on Making.com.

Stores and Discharges Materials Efficiently

The Weld-Tec ZSD from Zeppelin Systems is designed for industries requiring durable and reliable storage solutions. These traditionally welded silos excel in space-constrained, temperature-sensitive environments, ideal for applications in the rubber, food, and plastics sectors. Known for their strong construction, they ensure precise material discharge and storage. The silos seamlessly integrate into production lines, handling diverse product types like solids, powders, and granules with ease. Each unit can be tailored to meet specific operational needs, ensuring optimal performance and compliance with industry standards. Constructed from robust materials, they offer superior corrosion resistance, extending their service life and reducing maintenance requirements.

The post Traditionally welded silos for constrained installation sites appeared first on Making.com.

Separates Solids from Gas Streams in Conveyors

The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.

The post Cyclone separator for pneumatic conveyor systems appeared first on Making.com.

Controls and Monitors Automated Production Processes

The Zeppelin Control ZSD from Zeppelin Systems seamlessly integrates into production lines for the rubber, food, plastics, and chemical industries, offering precise control and monitoring of automated processes. This modular automation controller is engineered for intelligent manufacturing, aiding in tasks like mixing, dosing, and conveying with high speed and accuracy. It leverages a modular design, enabling continuous and adaptable operations. The ZSD controller ensures processes remain efficient by supporting easy software updates for performance enhancements. Ideal for handling solids, powders, and granules, the ZSD is pivotal in products ranging from car tires to processed cheese and polyethylene pellets. With robust security features and user-friendly interfaces, this equipment promotes sustainable production practices and reduces energy consumption through optimized motor control. Available with certifications to meet industry standards, it offers customization options backed by extensive engineering support from Zeppelin Systems, ensuring seamless integration and long-term operational excellence.

The post Automated process controllers for industrial plants appeared first on Making.com.