Facilitates Comprehensive Ethanol Extraction and Distillation

The PRO-POD Max from Delta Separations provides a state-of-the-art solution for portable ethanol extraction, specifically tailored for cannabis oil producers and hemp processing businesses. This modular lab excels in efficient extraction and distillation through its fully integrated system that includes chilling, winterization, and rotary evaporation. Designed to reduce setup time to just 10-12 weeks, the PRO-POD Max supports a variety of end-products like THC oil, CBD oil, and bioethanol. Its agile configuration allows seamless integration with existing on-site utilities while adhering to C1D2 compliance standards. With a focus on safety, this lab is equipped with fire-rated, non-combustible steel structures and a dry chemical fire suppression system. The PRO-POD Max’s design ensures both energy efficiency and ease of maintenance, utilizing heavy gauge steel walls and corrosion-resistant finishes for long-term durability. Customization options and engineering support facilitate precise adaptation to your processing needs.

The post Portable ethanol extraction processing lab appeared first on Making.com.

Recovers Ethanol and Concentrates Botanical Extracts

The FFE Series Falling Film Evaporator from Delta Separations is engineered for ethanol recovery and botanical extraction in cannabis and hemp processing. This evaporator features a high-efficiency design that supports continuous operation and increases throughput to 45-60 gallons per hour. It uses a laminar film evaporation process, optimizing exposure and recovery rates for ethanol. Designed for single-operator use, it integrates seamlessly into existing production lines, enhancing performance with its quick evaporation and recovery processes. The system is compliant with Class 1 Division 2 standards, ensuring safety in volatile environments. Crafted from 316L sanitary stainless steel, it offers corrosion resistance and durability. Automatic cleaning procedures with CIP capabilities ensure efficient maintenance, while the ability to upgrade from 45 gph to 60 gph models allows scalability. The evaporator aligns with the stringent demands of the chemical and pharmaceutical industries, making it an indispensable asset in high-volume extraction facilities.

The post Falling film evaporator for botanical oil separation appeared first on Making.com.

Facilitates Evaporation, Crystallization, and Drying Processes

The QVF® ROTADEST from De Dietrich Process Systems is a versatile rotary evaporator designed for industrial applications in pharmaceuticals, fine chemicals, and bio-pharmaceuticals. This unit excels in gentle but efficient evaporation, crystallization, and drying of liquids, powders, and granules. Utilized in applications such as active pharmaceutical ingredients and synthetic amino acids, it handles operations ranging from batch to continuous, even in EX-rated zones. Featuring a rotating spherical flask made from corrosion-resistant borosilicate glass 3.3, the ROTADEST allows for effective thermal treatment with minimal energy consumption, owing to its electrically heated, height-adjustable bath. It ensures optimal mixing and evaporation rates through its seamlessly integrated PTFE-lined drive system. Configurable for semi-continuous and manual control, it includes advanced instrumentation for precise monitoring and logging, with EX-rated versions available for hazardous environments. The unit supports seamless integration into existing production lines with materials adhering to FDA guidelines, ensuring high chemical compatibility and straightforward cleaning, aided by its mechanical design and optional CIP systems.

The post Rotary evaporator for solvent evaporation appeared first on Making.com.

Separates and Purifies Heat-Sensitive Liquid Products

The Short Path Evaporator from De Dietrich Process Systems offers unmatched performance for the distillation and purification of heat-sensitive liquid compounds across various industries such as pharmaceuticals, nutraceuticals, and edible oils. This specialized equipment employs an internal condenser and rotor system with rollers and wipers, achieving high vacuum conditions up to 0.001 mbar and minimizing pressure loss. It’s particularly effective for separating squalene, sterols, and omega-3 fatty acids.

Operating with very low process temperatures, the evaporator maintains product integrity while reducing energy consumption. By handling both continuous and pilot operations, it ensures efficient processing, suitable for applications like refining mineral oil or improving the color and odor of intermediate chemicals. Constructed with carefully selected elastomers for specific temperature ranges, it offers optimal corrosion resistance, and its design supports easy integration into existing production lines. The evaporator complies with industry standards and includes options for customization to meet specific production demands.

The post Short path evaporator for high vacuum distillation appeared first on Making.com.

Extracts and Purifies High-Value Compounds

The Supercritical Fluid Purification (SFC) system, distributed by De Dietrich Process Systems in collaboration with Thar Process, offers a sustainable solution for separating and purifying high-value compounds. This system utilizes supercritical CO2 as a solvent, leveraging its low viscosity and high diffusivity for precise separation, making it ideal for CBD, omega-3, flavor, fragrance, and pharmaceutical products. It accommodates from 1 kg to 150 kg of throughput per day, with custom solutions available for larger operations, ensuring it fits seamlessly into laboratory, pilot, or industrial-scale setups.

Automation and integration are made simple with PLC controls, supporting remote monitoring and scalability to enhance your existing production infrastructure. By reducing reliance on organic solvents, the SFC system not only minimizes environmental impact but also cuts down on energy usage, providing an eco-friendly and cost-effective alternative. Constructed with corrosion-resistant materials, it upholds rigorous industry standards, ensuring longevity and compliance with GMP and other regulatory requirements. Cleaning is efficient with the integrated system, facilitating clean-in-place processes for minimal downtime and contamination risk. With comprehensive customization options and engineering support, the SFC system can be tailored to meet specific operational needs, ensuring optimal performance and product quality.

The post Supercritical Co2 fluid purification system appeared first on Making.com.

Purifies and Concentrates Temperature-Sensitive Liquids

The Glass-Lined Thin Film Evaporator from De Dietrich Process Systems offers an efficient solution for the purification and concentration of temperature-sensitive substances across various industries. This equipment employs a rotating wiper system to form a thin liquid film on the evaporator’s inner wall, minimizing residence time and thermal degradation. Ideal for applications in specialty chemicals and pharmaceuticals, it effectively handles processes like methyl ester and glycerine evaporation, solvent stripping, and drying.

Capable of processing diverse materials such as acrylic polymers and active pharmaceutical ingredients, the evaporator supports pilot to continuous operations with excellent energy efficiency. Its construction from corrosion-resistant borosilicate glass and glass-lined steel ensures durability, while the transparent design facilitates direct process observation. The wiper system includes options with PTFE elements for lower-temperature processes or metallic wipers for higher-temperature requirements, accommodating a wide temperature range up to 200°C.

Fully compliant with vacuum and hygiene standards, this solution integrates seamlessly into existing lines, optimizing solvent and energy use and reducing operational costs. Easy integration with automated systems and quick clean-in-place (CIP) features ensures smooth maintenance and operational efficiency. De Dietrich also offers customizable configurations to meet specific production needs and provide comprehensive engineering support.

The post Thin film evaporator for temperature sensitive products appeared first on Making.com.

Dries and Extracts Botanical and Chemical Compounds

The Rosenmund® Universal Dryer from De Dietrich Process Systems is designed to meet the rigorous demands of the pharmaceutical, fine chemical, and herbal medicine industries. This vacuum dryer efficiently handles drying and solvent recovery for botanical and synthetic materials, utilizing a closed-cycle system that minimizes solvent loss and environmental impact. Ideal for producing rhinitis medication and botanical extracts, it processes both solid and liquid slurries into consistent, dry cakes or powders.

Operating in batch or pilot modes, the dryer supports manual interventions, offering flexibility for varying production scales. Its robust construction in stainless steel or Hastelloy ensures resistance to corrosive substances, enhancing durability and safety. The equipment’s PLC controls facilitate seamless integration into existing production lines, with remote monitoring and data logging for comprehensive process oversight.

Compliant with GMP and FDA standards, the Rosenmund® Universal Dryer incorporates an efficient internal Clean-In-Place (CIP) system, ensuring thorough cleaning between batches, which minimizes contamination risks. The dryer’s customizability allows for tailored configurations to optimize processing speed and chamber size, backed by engineering support for precise adaptation to your production needs.

The post Universal dryer for herbal medicine production appeared first on Making.com.

Extracts Active Ingredients from Solid Materials

The Solid/Liquid Extraction Unit by De Dietrich Process Systems is tailored for intensive research and development applications. This versatile system optimizes extraction of active ingredients from solid matrices, making it invaluable for fine chemical production, pharmaceuticals, and plant-based ingredient processing. It offers continuous downward and overflow extraction modes, along with Soxhlet extraction for comprehensive trials. The system’s 4-liter borosilicate glass extraction vessel, complemented by a distillation column and spherical distillation vessel, enables precise solvent recovery and ingredient concentration. Electrically heated for efficiency, it supports detailed process monitoring through optional instrumentation and control systems. Ideal for industry-standard practices, the unit integrates seamlessly into pilot or continuous setups, ensuring consistent results while enhancing energy efficiency. Available in corrosion-resistant materials, it meets rigorous operational demands, providing compliance and robust performance in diverse chemical environments.

The post Solid/liquid extraction unit for process development appeared first on Making.com.

Facilitates Continuous Evaporation and Distillation

The Horizontal Thin Film Evaporator from De Dietrich Process Systems specializes in continuous evaporation and reactive distillation, catering to industries like pharmaceuticals, fine chemicals, and green chemistry. Utilizing a horizontal arrangement, it ensures rapid evaporation by efficiently controlling product residency time. Ideal for producing antibiotics, APIs, and natural extracts, this equipment transforms challenging feedstock into high-purity outputs. It integrates seamlessly into production lines with its PLC-controlled system, enabling remote operation and monitoring. Its energy-efficient design reduces consumption by utilizing optimized motor controls, and it is constructed from corrosion-resistant materials suitable for handling aggressive chemicals, ensuring longevity and reliability. Fully compliant with industry standards, it offers customization options and engineering support to meet unique processing needs. Equipped with a CIP system, it ensures effortless cleaning and minimized downtime, making it a critical component for high-speed, continuous operations.

The post Horizontal thin film evaporator for continuous distillation appeared first on Making.com.

Evaporates and Concentrates Solutions Efficiently

The Rotavapor® R-80 from BUCHI is a compact rotary evaporator designed to enhance laboratory efficiency in chemical, pharmaceutical, and food industry settings. Its standout features include a cableless heating bath for easy handling and horizontal adjustment, minimizing energy consumption and heat wastage. It adeptly handles applications such as evaporation, distillation, and concentration, producing end-products like pharmaceuticals, nutraceuticals, and flavor extracts. The R-80 is capable of processing up to 1-liter evaporation flasks with a maximum temperature of 95 °C. Its intuitive interface and compact design offer easy integration into bench-top setups while maintaining precise control over operations. By reducing energy usage and employing user-friendly controls, it supports environmentally conscious practices and optimal lab performance.

The post Compact rotary evaporator for laboratory distillation appeared first on Making.com.