Recovers Heat and Controls Gas Flow

The Synthesis Gas Waste Heat Boiler from BORSIG Process Heat Exchanger GmbH is engineered for high-efficiency heat recovery and gas flow control in ammonia plants. Featuring a patented hot-cold U-tube configuration, it minimizes the risk of hydrogen embrittlement and crevice corrosion, ensuring durability under high-pressure operations up to 350 bar. The boiler is versatile, suitable for both vertical and horizontal installations, and can include integrated components like steam drums and feed water pre-heaters upon customer request. It is ideal for applications in ammonia production, hydrogen generation, and industrial gas recovery, contributing to the manufacture of end-products such as methanol and fertilizers. Designed for continuous high-temperature operation, it prioritizes safety and efficiency, with austenitic materials lining the gas chambers for optimal thermal management. The unit integrates seamlessly into existing production lines, bolstering energy recovery and emission control, while offering customization options for specific operational needs.

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Recovers Heat and Generates Steam from Waste Gases

The Reformed Gas Waste Heat Boiler from BORSIG Process Heat Exchanger GmbH is designed to efficiently recover heat and generate high-pressure steam from synthesis gas processes. Utilizing a patented stiffened or flexible tube sheet design, it ensures optimal cooling and minimizes metal temperature, thus preventing crevice corrosion. With applications spanning synthesis gas processing, petrochemical refining, and hydrogen production, this boiler accommodates high gas inlet temperatures up to 1,200°C and steam pressures up to 160 bar. It features an internal gas-side bypass for precise outlet temperature control via a single valve adjustment, allowing seamless integration into refining and power generation lines. Constructed to handle continuous, high-pressure operations, it offers robust performance and longevity, and is suitable for a range of industries including chemical, petrochemical, and energy production. Options for customization and engineering support ensure tailored solutions for specific industrial requirements.

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Recovers Heat and Generates Steam for Chemical Processes

BORSIG Process Heat Exchanger GmbH provides sophisticated replacement waste heat boilers tailored for nitric acid, caprolactam, and formaldehyde production. These boilers utilize a forced circulation design, ensuring efficient heat recovery and steam generation by capturing released thermal energy from catalytic processes. Integrating easily into existing lines, they manage up to 500 °C steam temperatures at pressures between 40 and 80 bar. The design supports continuous operation, optimizing energy use, and ensuring sustainable production processes. Available in different material options for corrosion resistance, they offer seamless compliance with international standards. Featuring an integrated cooling system, these boilers maintain operational efficiency while facilitating easy maintenance with an available CIP system. Custom engineering support is offered to meet specific production requirements, enhancing plant efficiency and reliability.

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Compresses and Optimizes Process Gas Flow

The BORSIG ZM API 618 reciprocating compressors are engineered to provide efficient gas compression solutions for industrial producers in sectors such as petrochemicals, oil and gas, and energy. Built to withstand continuous, high-speed operations, these compressors boast a robust design compliant with the API 618 standards, ensuring reliability and performance. They support various gases, including hydrogen, ethylene, and hydrocarbons, making them suitable for producing ammonia, methanol, polyethylene, and more. Available in horizontal or vertical configurations, these compressors feature lubricated or non-lubricated cylinders and are driven by electric motors, gas engines, or steam turbines. With a power capacity of up to 21,000 kW and discharge pressures reaching 1,000 bar, they seamlessly integrate into existing production lines, offering assembly, commissioning, and modernization services. The compressors also include advanced control systems for enhanced operation and reduce life cycle costs with features like high wear resistance. Rugged material options ensure compatibility with harsh industrial environments, while optional customization and engineering support cater to specific application requirements.

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Compresses and Regulates Industrial Gas Flows

The BORSIG ZM plate valves offer a robust solution for gas compression across diverse industrial applications. Utilizing durable non-metallic valve plates made from materials like PEEK and PA, these valves significantly reduce consequential damage from liquid hammers and ensure longevity under harsh conditions. Designed for simplicity in installation, they enable rapid overhauls which can be crucial in operations lacking immediate service support. Perfect for environments handling heavily polluted gases, the plate valves maintain reliability with variable slot-width valve seats, delivering sustainable sealing performance. These valves are commonly employed in industries like oil and gas, petrochemicals, and environmental technology, processing end-products such as purified ethylene, hydrogen fuel, and recovered hydrocarbons. Their design includes provisions for manual and continuous operations and offers customization options in materials to ensure optimal chemical compatibility.

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Enhances Gas Compression Efficiency

The BORSIG ZM ring valves are engineered to optimize gas compression across diverse applications, such as hydrogen, ethylene, and monomer gases. Featuring high-performance non-metallic valve rings in flat or convex forms, these valves promote uniform wear and a self-cleaning effect, essential for handling emissions and process gases in industries like oil and gas and petrochemicals. Their streamlined design enhances flow dynamics, offering superior performance in contaminated environments. The convex form increases effectiveness by improving aerodynamic characteristics under compression. These valves integrate seamlessly with reciprocating compressors for end-products like ammonia, urea, and polyethylene. They are suitable for high-performance and continuous operations, enhancing efficiency through easy retrofitting and machining on conventional lathes. Customization options and robust engineering support ensure these valves meet your specific plant requirements, providing durability and reliability in continuous use.

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Transforms Low-Temperature Heat into Usable Energy

The GEA RedGenium industrial heat pump system from GEA offers a robust solution for converting low-temperature heat sources into valuable thermal energy. Featuring the advanced GEA Grasso V XHP compressor technology, this system excels in combined cooling and heating applications, efficiently handling waste heat recovery and generating consistent process heat. Suitable for a variety of industries, including food, beverage, and pharmaceuticals, it supports applications such as beer brewing, dairy pasteurization, and district heating. With a heating capacity ranging from 200 to 1,800 kW, the GEA RedGenium operates with industry-leading energy efficiency, courtesy of natural refrigerant ammonia (R717). It integrates seamlessly into production lines with its compact footprint and offers stepless capacity control via a frequency inverter. The system also supports remote monitoring and control through the GEA Omni control panel, facilitating easy integration and maintenance. Available with a cascade evaporator option for enhanced heat recovery, the GEA RedGenium is designed for low maintenance and optimal performance, accommodating a wide temperature range and reducing CO2 emissions.

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Recovers Heat and Boosts Temperature in Industrial Systems

The GEA Open Type Heat Pump is engineered by GEA for industrial heating and ammonia refrigeration applications. This pump excels in recovering heat from ammonia refrigeration plants, using reciprocating compressors designed to handle significant temperature lifts efficiently. It’s particularly beneficial in food, beverage, and pharmaceutical sectors, where maintaining specific temperature thresholds is crucial. With heating capacities ranging from 300 kW to 3,500 kW, this system efficiently manages energy consumption through options like desuperheaters and subcoolers, tailored based on the heat carrier circuit’s requirements. Constructed with materials like AISI 316L and SMO 254, it ensures durability even in corrosive environments. The fully welded plate and shell condenser supports robust integration into existing production lines, with a design pressure up to 50 bar, utilizing natural refrigerant ammonia (R717). The equipment’s high efficiency is maintained even at partial loads, empowered by variable speed drives. This heat pump is a valuable asset for enhancing operational efficiencies in continuous, high-speed, and automated processes.

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Compresses and Cools for Efficient Freezing and Heating

The GEA Grasso 5HP Series, engineered by GEA, delivers high-efficiency solutions for CO₂ freezing and NH₃ heat pump applications. This series is notable for its compact nodular cast iron housing and robust design, handling pressures up to 50 bar. These compressors excel in multiple applications, including dairy and slaughterhouses, where they efficiently produce chilled and frozen products like ice cream and processed meat. With models ranging from 3 to 6 cylinders, each designed for specific capacity needs, they seamlessly integrate into high-speed, continuous production lines. The GEA Grasso 5HP Series is renowned for its low volume flow relative to cooling capacity, making it a formidable performer in industrial refrigeration.

The compressors support a broad spectrum of operations, from heating and refrigeration to compression, boasting significant energy efficiency. Their heavy-duty axial roller bearings and specialized gas-tight shaft seals enhance durability and operational longevity. Additionally, these units offer precise capacity control per cylinder and are compatible with speed controls ranging between 500 – 1,500 min-1. Designed with maintenance in mind, the compressors incorporate a counter-pressure independent overflow valve and utilize PEEK technology for extended valve lifespan. Ideal for industries focused on sustainability, the GEA Grasso 5HP contributes to lowering CO₂ emissions and optimizing waste heat utilization.

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Enhances Cooling Capacity with High-Speed Compression

The GEA Grasso V HS Series compressors stand as a robust solution in industrial refrigeration, heating, and ammonia-based applications. These high-speed reciprocating compressors from GEA are engineered to increase refrigeration capacity by up to 25%, thanks to their extended speed capabilities of up to 1,500 rpm. This results in a more cost-effective operation—lower investment and service costs with efficient cooling for frozen foods, chilled beverages, and pharmaceuticals. Utilizing ammonia, an environmentally friendly refrigerant with zero GWP, the compressors are suitable for continuous operation in industries such as food, beverage, and energy. Integration into existing systems is facilitated by GEA RT Select, enabling precise configuration for your requirements. Maintenance is streamlined due to a reduced footprint design, and customization is available for specific operational needs.

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