Palletizes and Wraps Diverse Product Lines

The PALWRAPP series by Robopac offers a range of compact, modular palletizers and stretch wrappers, engineered for seamless integration into food, beverage, and consumer packaged goods production lines. These units stand out due to their flexible configuration options, accommodating various production needs with models like the PALWRAPP 3 INLINE INFEED, PALWRAPP 2 INLINE INFEED, PALWRAPP 2 SWEEP INFEED, and SEMIAUTOMATIC PALWRAPP. Utilizing servo drives for low energy consumption and high reliability, these machines efficiently handle up to 50 cycles per minute, adapting to different pallet heights and product sizes. The embedded Cube Technology optimizes stretch wrapping, reducing film usage while maintaining load stability. Automation features, such as automatic format changes, ensure minimal downtime, while safety standards meet Category 3 PL (d) requirements. These solutions are particularly suited for operations seeking enhanced throughput and efficient end-of-line handling.

The post Compact and modular palletizer for food industry appeared first on Making.com.

Palletizes and Organizes Products Efficiently

The Ares Single-Column Palletizer by OCME is a versatile solution designed to meet the challenges of diverse industries, including beverage, food, and personal care. This equipment stands out with its adaptable gripper head technology, seamlessly handling products like cartons, trays, and bundles with precision.

The Ares integrates a streamlined process for efficient layer forming and palletizing, accommodating both inline and 90° product infeed configurations. Operating at a maximum speed of 420 layers per hour, it ensures optimal throughput for medium to high production capacities. The system is fully automated, featuring a PLC control with options for remote monitoring, enhancing production line integration.

Energy efficiency is achieved through its brushless motor technology, minimizing energy consumption while maximizing performance. The optional Mizar Layer Forming System incorporates manipulators that offer precise and shock-free product handling, crucial for fragile items.

Constructed for durability, the Ares offers customization options to fit specific operational needs, including gripper head modifications and material choices to enhance corrosion resistance. With a focus on ease of use, it supports quick format changes and easy access for maintenance, significantly reducing downtime. Additionally, OCME provides customization support, ensuring the Ares aligns perfectly with your unique production requirements.

The post Single-column palletizer for medium to high production appeared first on Making.com.

Automates Product Handling and Packaging Tasks

MULTIVAC, a leader in packaging solutions, offers advanced robotics that redefines efficiency in product handling and packaging. These versatile robots are engineered with servo drives and innovative gripper technologies, minimizing space usage and enhancing precision. Ideal for diverse industries such as food, pharmaceutical, medical, and consumer products, they accommodate applications from handling steak cuts to blister-packed pills.

The robots seamlessly integrate with both existing and new production lines, optimizing automation through modular designs that offer customizable options in robots, grippers, belts, sensors, and vision systems. The ability to retrofit existing systems ensures scalability and future-proofing. MULTIVAC robotics can operate continuously at high speed, maintaining low energy consumption and reducing the need for manual intervention, thereby decreasing operational costs and personnel requirements.

The equipment also boasts high hygiene standards, with easy-clean features to ensure maximum availability and compliance with industry regulations. By automating tasks such as product loading, converging, and pack removal, these robots boost throughput and flexibility across production lines. With support for integrated line control, MULTIVAC’s robotics provide seamless machine operation. Overall, they represent a future-ready solution in high-demand environments requiring precision and speed.

The post Robotic loading systems for packaging applications appeared first on Making.com.

Precisely Weighs and Counts Small Solid Products

The WA 16-10 SLIM Multihead Weigher from IMA Group is engineered to enhance efficiency in the confectionery, bakery, and snack industries. This compact, high-speed weigher is tailored for precise weighing and counting of small solid and granule products, offering a range of applications from hard candies to potato chips. Utilizing vibratory or rotary distribution with loadcell-controlled infeed, it maximizes accuracy with C3 accuracy class loadcells. The machine supports up to 160 weighments per minute, facilitated by 16 weigh heads and adaptable bucket volumes for diverse production needs. Integration into existing lines is seamless with its industrial PC and remote control capabilities via a 12” color touch screen and optional augmented reality features. Built with stainless steel AISI 304, it withstands rigorous sanitary environments and offers easy, wash-down cleaning with quick-release components, ensuring swift maintenance and minimizing downtime.

The post High-speed multi-head weigher for confectionery products appeared first on Making.com.

Handles and Automates Sausage Production

The PLSH 217 from Handtmann is an automated sausage filling and linking line designed to optimize your production process. This system excels in delivering precision and flexibility, accommodating a range of products from traditional Landjäger to modern vegetarian sausages. Employing a series of operations like filling, linking, and hanging, it ensures consistent product quality and output. Capable of handling all types of casings, it maintains precision portioning with gram-level accuracy. Designed for seamless integration, the PLSH 217 features manual casing spooling with a digital setup assistant for quick adjustments. Its smart ergonomic design improves workflow efficiency and operator comfort. Additionally, integrated smoke stick scales minimize waste and maximize yield. Suitable for various industries, including meat, dairy, and plant-based products, this line affords reliable performance for both automated and semi-automated operations. Handtmann also offers customization options and comprehensive technical support to adapt the machine to meet your specific production needs.

The post Sausage filling and portioning line appeared first on Making.com.

Peels and Processes Tomatoes and Vegetables Efficiently

The Vesuvio Millenium from CFT Group is an advanced steam peeler tailored for large-scale food processing facilities, specifically in tomato and vegetable sectors. It features a pressurized chamber with a rotor, ensuring efficient and gentle peeling for high-quality output. This machine stands out due to its ability to preserve the natural consistency and sensory qualities of tomatoes while minimizing energy consumption through low peeling temperatures. It operates continuously at high speeds, processing up to 2,200 tons of tomatoes per day, with dual steam and water peeling options for maximum efficiency. The user-friendly TSP peeler complements the Vesuvio Millenium by offering automated operation, precision control, and efficient juice recovery, handling capacities of 240 to 1,500 tons per day. Additionally, the Steam Peeler Geyser excels in peeling carrots and potatoes, delivering uniform results and maintaining hygiene with steam sterilization. These peelers integrate seamlessly into existing production lines, are constructed with durable stainless steel for longevity, and support enhanced operational efficiency with adjustable parameters and an intuitive electric control interface.

The post Tomato peeler appeared first on Making.com.

Erects, Loads, and Closes Cartons Efficiently

The PVX High-Speed Horizontal Cartoner from Tecnicam is engineered to streamline your packaging operations across pharmaceuticals, food, and consumer goods. It features an efficient balcony-style design with a compact footprint, allowing integration into even the most limited production spaces. Utilizing a two-station rotary turret with closed profile cams, it ensures precise and progressive carton erection at zero speed, enhancing the quality of packaging regardless of carton material. Designed for intermittent yet continuous high-speed operation, the PVX cartoner handles up to 200 strokes per minute and is equipped with a user-friendly, single-guard access for straightforward maintenance and cleaning. It supports a wide range of end-products, from blister packs to dietary supplement cartons, and offers seamless integration with existing systems through its cantilever structure. The cartoner’s advanced continuous motion pushers maintain product integrity during introduction, and the new generation closure system allows quick format changes without adjustment. With features focused on autonomy and accessibility, the PVX ensures streamlined, efficient packing operations.

The post High speed horizontal cartoner for pharmaceuticals appeared first on Making.com.

Facilitates Dosing and Vibration Transport

The GEA Scan-Vibro Circular Distribution Feeder, designed by GEA, excels in precise dosing and distribution of solids, powders, and granules across multiple industries, from food to pharmaceuticals. By employing vibration transport, it efficiently manages products like frozen mozzarella cubes and pharmaceutical tablets while minimizing damage. With a design based on the latest EHEDG guidelines and optional USDA-3A or NZFSA compliance, it ensures high hygiene standards. This feeder supports continuous, high-speed operations with customizable outlets for versatile application needs. Its robust motors have a projected lifespan of 20,000 hours, reducing downtime and maintenance costs. Easy to clean, it guarantees quick product changeovers, enhancing overall operational efficiency.

The post Circular distribution feeder for fragile product handling appeared first on Making.com.

Automates Tray and Product Handling in Bakeries

The WP Robot from WP Riehle revolutionizes bakery operations by automating labor-intensive processes such as tray handling and dough piece transport. This equipment excels with its modularity, allowing seamless integration into existing production lines. Designed to cater to bakeries, food manufacturers, and snack producers, it supports high-speed and continuous operations, effortlessly handling tasks across processing, packaging, and transport departments. The robots employ a versatile system of robotic grippers and suction attachments for efficient gripping, conveying, stacking, loading, unloading, and brushing. This flexibility is particularly beneficial for producing items like bread rolls, pretzels, croissants, and more. Additionally, WP Robot offers collaborative operation potential, minimizing floor space requirements without compromising safety. Constructed for durability, it addresses labor scarcity while maintaining processing consistency and reliability, making it an invaluable asset in modern food processing. Optional customization and engineering support ensure it meets specific production demands effectively.

The post Robotic gripper arm for bakery tray and product handling appeared first on Making.com.

Performs High-Speed Leak Testing

The R DPX from WILCO AG is an automated Container Closure Integrity Tester engineered for stringent pharmaceutical and biotech applications. Leveraging the latest vacuum and pressure decay testing methods, it delivers high sensitivity leak detection for diverse primary containers, including vials, ampoules, and BFS products. Operating at speeds up to 600 samples per minute, it ensures seamless integration within high-speed production lines, adhering to GMP guidelines and utilizing the LFC method® for 100% non-destructive testing. Its toolless format changeover and compliance with 21 CFR part 11 streamline operations and data handling, while its adaptability to a wide range of product types—liquid, lyophilized, and solid—makes it indispensable for manufacturers focused on maintaining sterility and compliance.

The post Automated container closure integrity tester appeared first on Making.com.