Removes Impurities and Conditions Fuel and Lube Oils

The OSE separator generation from GEA is a centrifugal separation equipment engineered to optimize fuel and lube oil treatment in power plant operations. It excels in impurity removal and corrosion prevention, ensuring the longevity and efficiency of turbines and diesel engines. Utilizing high g-force separation, it effectively processes a variety of challenging feedstocks, making it indispensable for cleaning diesel, natural gas, and turbine oils. With a throughput capacity of up to 80 m³/h per unit, it is built for continuous, high-speed, and automated operations. The unitrolplus sensor system provides automatic monitoring and control, maximizing operational reliability and allowing unsupervised use. Engineered with robust materials for durability in harsh environments, the OSE separator also promises lower maintenance with extended service intervals. Tailoring configurations for specific needs, GEA offers engineering support to ensure seamless integration into existing systems.

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Captures and Liquefies CO2 from Flue Gas

HoSt Group’s Modular Carbon Capture and Liquefaction System proficiently extracts CO2 from flue gases produced by biomass and RDF-fired plants. Utilizing advanced amine-based post-combustion processes, this system captures and transforms CO2 into a high-purity gaseous or liquid form suitable for applications like Enhanced Oil Recovery and the food and beverage industry. Available in multiple capacity ranges, from 500 to 40,000 Nm3/hr, it supports scalable and continuous operations tailored to specific plant needs. The system reduces energy consumption by integrating a low-grade heat requirement of 95°C and features flexible configurations for seamless integration with existing infrastructure. Meeting stringent environmental standards, it’s designed for ease of maintenance with modular components and offers customization options for optimized plant performance.

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Converts Waste to Renewable Heat and Power

The RDF-fired Combined Heat and Power (CHP) plants from HoSt Group are tailored for industries aiming to enhance energy self-sufficiency by turning refuse-derived fuel (RDF) into dependable renewable heat and power. These plants utilize a robust firing grate system combined with a water tube boiler, designed to withstand high chlorine and sulfur content in waste fuels, preventing corrosion with an Inconel layer. The modular plants are optimized for various waste types, such as SRF, demolition wood, and paper sludges, complying with Industrial Emissions Directive (IED) and Best Available Techniques (BAT) standards.

Capable of producing 10-20MW of thermal energy and 1-6MW of electrical output, these systems are ideal for paper, packaging, recycling facilities, and district heating sectors. They deliver consistent steam and energy production while capturing and converting CO2 to gaseous bioCO2 or food-grade liquid CO2. The high-pressure steam soot blowers ensure the continuous operation, and the NO-NOx flue gas cleaning technology maintains stringent emission standards. Easily integrable with existing power generation lines, these plants reduce reliance on natural gas and minimize the CO2 footprint, offering significant energy and cost savings.

With flexibility in handling solid fuels up to 250mm, these systems come with options for customized integration and support, bolstered by HoSt Group’s engineering expertise. The RDF boilers not only contribute to lowering energy costs but also provide a sustainable solution for waste management companies and energy producers seeking effective waste-to-energy conversion.

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Measures Carbon and Sulfur Concentrations

The CS-580A from ELTRA GmbH is an elemental analyzer designed for precise determination of carbon and sulfur concentrations in a wide range of samples. It uniquely combines a resistance furnace with a vertical ceramic tube, allowing for the combustion of materials at temperatures up to 1,550 °C. Suitably used in agriculture, recycling, pharmaceuticals, and construction, it accurately analyzes samples such as coal, gypsum, and plant biomass. With a throughput of up to 130 samples, the CS-580A is equipped with optional acid-resistant autoloaders and TIC module for increased versatility. Up to four independent infrared cells support accurate detection, while integration with LIMS facilitates seamless data management. Its robust construction suits continuous operation in demanding environments, ensuring long-term reliability and efficiency.

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Preheats and Efficiently Transfers Heat

The HP and LP Preheaters and Special Vessels from BORSIG Process Heat Exchanger GmbH offer a high-precision solution for chemical and power plant applications. Utilizing superheated steam extraction and efficient heat transfer, these preheaters increase the feed water temperature, optimizing the steam cycle and reducing boiler energy demands. This system is ideal for processing feed water in high-pressure zones before entering boilers, significantly enhancing thermal efficiency across operations. Ideal for applications in oil refineries, petrochemical, and chemical industries, this equipment supports the production of key end-products like gasoline, ethylene, and vinyl chloride. Built to handle continuous, high-speed operations, these preheaters are offered with material options that ensure corrosion resistance for long-lasting performance. Integration into existing systems is seamless, with customizable solutions tailored to specific process conditions.

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Maximizes Steam Generation Efficiency

The BORSIG steam superheater is engineered for demanding industrial applications requiring high-pressure steam, prominently utilized across chemical, petrochemical, and energy sectors. This sophisticated equipment features a vertically arranged U-tube system with a combined steam inlet/outlet chamber, facilitating effective steam superheating post waste heat recovery. The equipment is seamless in integrating with secondary reformers and reformers, making it ideal for reformed and synthesis gas processing.

With a steam capacity handling pressures up to 130 bar and temperatures up to 530°C, the superheater optimizes energy efficiency and enhances system resilience by incorporating a unique internal gas-side bypass for precise temperature regulation. Its design minimizes thermal stress through efficient radial temperature distribution across the tube sheet.

BORSIG ensures material durability by avoiding comprehensive refractory linings, focusing instead on selective insulation where necessary to prevent heat loss. Easy integration into existing systems and complementary service options further enhance operational continuity while meeting rigorous industry safety standards. BORSIG offers customization to accommodate unique process requirements, ensuring tailored solutions for efficient steam optimization and reliability in high-demand environments.

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Compresses Process Gases Efficiently and Continuously

The Integrally Geared Centrifugal Compressors API 617 and 672 by BORSIG ZM Compression GmbH efficiently handle a wide range of industrial gas compression needs. These multi-stage compressors are engineered for pulsation-free, oil-free fluid compression, utilizing a cutting-edge design that includes speed variation and cooling between each stage. Primarily used in petrochemical, refinery, gas treatment, fertilizer, power plant, and steel industries, they support the production of ethylene, propylene, ammonia, methanol, and more. Capable of reaching discharge pressures up to 200 bara and flow capacities up to 300,000 m³/h, these compressors are designed for seamless integration in high-throughput environments. They are API compliant (617 and 672), ensuring reliability and performance, with an oil system designed to the manufacturer’s standard or API 614. Featuring inlet guide vane control and axial flow blades, they offer exceptional efficiency and long operational life. Customization is available to meet specific operational requirements, and each unit is backed by BORSIG’s world-class engineering support and service network.

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Separates and Enriches CO2 from Industrial Gases

The BORSIG Carbon Capture system employs advanced membrane technology for efficient CO2 separation and enrichment, vital for reducing emissions in power generation, waste management, and cement industries. Utilizing high selectivity membranes, this system enables CO2 enrichment beyond 90 vol-% with options for spiral wound or envelope-type modules. With applications in power plants and biogas upgrading, it aids in producing electricity, sustainable cement, and upgraded biogas. Supporting continuous operation, it integrates seamlessly into existing production lines with conducive processing capacities. BORSIG’s system is engineered for durability, available with various material options, ensuring compatibility with industrial gases. The solution requires minimal maintenance with modules designed for easy access and servicing, enhancing operational uptime. Additionally, BORSIG provides customizable test and pilot modules, offering engineering support to optimize performance for specific client requirements.

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Condenses Vapors and Separates Non-Condensables

The AlfaCond Vacuum Plate Condenser from Alfa Laval revolutionizes the way vapors are condensed under vacuum conditions in bioethanol plants, sugar refineries, and small power plants. By utilizing a unique porthole configuration and asymmetric channel gaps, it minimizes pressure drops and maximizes heat transfer efficiency, handling a variety of vapors with precision. This condenser is compact yet capable of high throughput, fitting seamlessly into space-constrained environments. It integrates smoothly into your existing operations, removing non-condensable gases via an efficient vacuum system. AlfaCond’s design is optimized for energy efficiency and effective condensate recovery, offering optional subcooling to meet specific processing needs. Maintenance is simplified with a CIP system and robust gasket technology that ensures reliability under rigorous cleaning regimes. With options to configure materials for enhanced chemical compatibility, AlfaCond adapts to a diverse range of industrial applications while providing robust engineering support to tailor solutions to your operation’s requirements.

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Optimizes Heat Transfer and Energy Recovery

The Compabloc Welded Plate Heat Exchanger by Alfa Laval stands out with its compact design and superior reliability, engineered for the most demanding thermal processes across industries like petrochemicals and food and beverage. Utilizing a laser-welded plate configuration, it excels in asymmetric flow handling and maximizes energy recovery with minimal fouling. The Compabloc is versatile, supporting applications from ethylene production to HVAC cooling, thanks to its robust performance under pressures up to 60 bar. It is fully mechanically cleanable, eliminating crevices for improved corrosion resistance. Designed for continuous operation, it integrates seamlessly into existing production lines, offering substantial energy savings by recovering crossing temperatures efficiently. Alfa Laval ensures global compliance and offers customizable options with extensive engineering support to tailor the solution to specific operational challenges.

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