Mixes, Granulates, and Coats Small-Scale Batches

The Lödige Laboratory Ploughshare Mixer, available in models L5, L10, L20, and L50, is designed to fulfill precise research and development tasks across a spectrum of industries, including pharmaceuticals, food, and cosmetics. This mixer operates on a mechanically generated fluid bed principle, utilizing specialized ploughshare shovels that ensure intensive mixing dynamics, perfectly adapting to bulk solids and pumpable products. Key capabilities include efficient granulation and uniform coating processes, facilitated by adjustable mixing speeds and the inclusion of ancillary choppers for enhanced particle dispersion.

Applications span from developing drywall compounds and epoxy resins to crafting organic mascara and lactose-free protein shakes. Its capacity varies with model size, accommodating batch operations that allow for rapid prototyping and testing. The mixer is engineered for seamless integration, utilizing PLC-based controls and offering customization in drum sizes and mixing elements, which cater to diverse formulation needs. Constructed with stainless steel and compliant with GAMP5, it also incorporates options for heating and dust-free feeding to optimize processing conditions. Cleaning is simplified with easy access to components, ensuring compliance with sanitary standards and minimal downtime.

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Processes and Mixes Diverse Industrial Materials

The Ploughshare® Mixer for batch operation from Gebrüder Lödige Maschinenbau GmbH offers unmatched versatility and precision in mixing, drying, and coating processes. Uniquely suited for industries such as chemical production and battery fabrication, it employs a horizontal mixing shaft that generates a mechanical fluid bed, effectively ensuring homogeneous mixing even with diverse material densities. Ideal for producing plasterboards, EPS granules, and lithium-ion battery cathode materials, this mixer handles solid, powder, and slurry types seamlessly. Its robust construction allows for additional choppers to increase turbulence and ensures efficient integration with existing production lines through PLC control systems. Further enhancing operational efficiency, the mixer is designed for minimal residue discharge and low maintenance, featuring wear-resistant components and options for ceramic or tungsten-carbide lining. Certified for various industry standards, it supports a clean-in-place (CIP) system for straightforward maintenance and effortless compliance with stringent industry regulations.

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Mixes, Coats, and Granulates Diverse Industrial Materials

The Ploughshare® Mixer from Lödige Maschinenbau offers unparalleled flexibility and efficiency for continuous industrial material processing. Utilizing a mechanical fluid bed mixing process, it guarantees exceptional homogeneity, enabling high-throughput operations across industries such as building materials, chemicals, plastics, and metallurgy. This mixer is adept at handling solids, liquids, powders, and granules, effectively integrating into your production line to mix, dry, coat, or granulate products including ready-mix cement, epoxy resins, and battery masses.

With a capacity to operate efficiently at filling levels between 20% and 50%, this machine maintains consistency in mixing quality. Optional chopper installations enhance turbulence, aiding in the dispersion of fine particles and agglomerates. PLC controls provide seamless automation, while diverse material construction options, including stainless steel, ensure compatibility with various industrial chemicals. This mixer supports advanced features like liquid addition systems for granulation and coating applications, ensuring precise process control.

Lödige’s engineering support offers customizable solutions tailored to your specific operational demands and industry standards, ensuring the Ploughshare® Mixer not only meets but exceeds your production goals. Additionally, it is compliant with stringent regulatory requirements for safety and quality across multiple industries. With easy accessibility for maintenance and cleaning, this mixer is engineered to minimize downtime and facilitate straightforward upkeep, ensuring sustained productivity in demanding environments.

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Mixes, Dryers, Coats, and Granulates Laboratory Samples

The L5, L10, L20, and L50 Ploughshare Mixers from Gebrüder Lödige Maschinenbau offer exceptional versatility for laboratory and product development applications. Utilizing a mechanically generated fluid bed, these mixers ensure thorough blending of powders, granules, and liquids, supporting processes like mixing, drying, and granulation. Suitable for industries from pharmaceuticals to food, the mixers are capable of generating homogeneous mixtures, making them ideal for creating products like tablet pre-mixes, mascara bases, and polymer granules.

Operating in batch mode, these units feature adjustable speed settings and optional choppers for enhanced mixing dynamics. Integration is seamless, thanks to manual control settings suited for research environments. With options for heating and cooling jackets and compliance with FDA materials standards, these mixers are designed for precise control over product quality. Each system supports CIP cleaning, facilitating easy maintenance and ensuring hygienic operation. For customized needs, the mixing tools and drum sizes are exchangeable, offering tailored solutions for specific process requirements.

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Mixes and Processes Industrial Powders and Granules

The Ploughshare® Mixer FKM LS from Gebrüder Lödige Maschinenbau GmbH is engineered for versatile batch processing across diverse sectors, including chemicals, cosmetics, and pharmaceuticals. This horizontal mixer excels in uniform mixing of powders, granules, and fibrous materials, utilizing ploughshare components to achieve optimal consistency and batch reproducibility. It is designed for demanding applications, such as detergent powder and face cream production. Constructed from high-grade AISI 304L stainless steel with optional AISI 316L, it offers robust chemical resistance and longevity. Standard features include liquid feed nozzles, choppers, and thermometers, with an expandable design allowing retrofitting. The FKM LS supports efficient throughput and integration into existing production lines, ensuring seamless operation in both pre-processing and processing stages. With attention to energy efficiency, it ensures reduced operational costs. It complies with industry standards, including ATEX for explosion protection, making it suitable for sensitive chemical environments. The mixer’s design facilitates easy cleaning and maintenance, optimizing uptime and productivity.

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Mixes and Homogenizes Solids and Powders

The INSTAMIX (FB) double shaft paddle mixer from Bachiller is designed for precision and efficiency in mixing solids and powders, catering to industries such as chemical, pharmaceutical, and food production. Its dual shafts with counter-rotating blades create upward flows that establish a weightless mixing environment, ensuring even homogenization while preserving the structural integrity of fragile ingredients. This mixer handles capacities from 100 to 7,500 liters in batch-wise or continuous operations, fitting seamlessly into automated production lines with optional automatic loading and unloading systems. It features short mixing times of 10 to 60 seconds and offers mixing accuracy up to 1:500,000. With ATEX-compliant designs for explosive environments and optional cryogenic execution, it addresses both standard and specialized industry needs. The unit’s construction supports hygienic standards, with options like mirror polishing and CIP systems for easy cleaning, aligned with safety certifications in accordance with the Machinery Directive 2006/42/CE.

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Mixes and Homogenizes Solids and Powders Efficiently

The TURBOMIX (MHT) from Bachiller is a horizontal turbulence ploughshare mixer meticulously engineered for processing solids and powders. Its unique ploughshare blades operate at high speeds to achieve superior mixing, fluidification, and homogenization, catering especially to industries ranging from food and pharmaceuticals to fine chemicals. This mixer efficiently handles batch-wise and continuous production methods, accommodating capacities from 100L to 30,000L. With options for liquid injection, heating or cooling jackets, and ATEX-certified designs, TURBOMIX offers versatility and safety. Its design also includes a CE marking for compliance with the Safety for Machinery Directive 2006/42/CE. The included large lateral doors facilitate easy cleaning and maintenance, while customization options allow scaling from pilot models to full-scale production.

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Mixes, Agglomerates, and Granulates Diverse Materials

The WBH Batch-Type Single Shaft Mixer from WAMGROUP sets itself apart by providing exceptional mixing precision for a wide range of materials including powders, granules, and low viscosity pastes. This mixer employs a mechanical fluidization principle using a unique ploughshare and inclined blade arrangement that ensures uniform, high-speed mixing. Suitable for industries such as construction, food processing, and chemicals, it efficiently blends materials resulting in products like vitamin tablets, bioplastic granules, and concrete mix.

Capable of handling batches from 10 to 20,000 liters, the WBH mixer integrates seamlessly into production lines with its option for high-speed choppers and liquid injection devices for enhanced mixing. The mixer’s design supports energy efficiency with its advanced motor control, reducing energy consumption noticeably. Its construction materials, ranging from carbon steel to 316L stainless steel, offer durability and compatibility with varying materials, ensuring longevity and resistance to wear and corrosion.

The WBH mixer is also designed with maintenance in mind, featuring easy access for cleaning and part replacement, ideal for sectors needing high hygiene standards. Customizable options like anti-wear coatings and heating/cooling jackets provide further operational adaptability, with engineering support available for bespoke configurations.

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