Detects and Ejects Metal Contaminants

The CEIA Conveyor Belt Metal Detection system is designed for precise identification and ejection of metal contaminants in commercial food and pharmaceutical production. This equipment integrates CEIA’s THS technology into various conveyor belt configurations, offering seamless functionality with high sensitivity for detecting magnetic, non-magnetic, and stainless steel particles. Ideal for the inspection of ready meals, bakery foods, packaged goods, and pharmaceuticals, this system ensures comprehensive coverage with options for flat, modular, and round conveyors. It features multiple ejection mechanisms like belt stop, air blast, pusher arm, and retractable designs, enabling tailored solutions for different production needs. Made from AISI 316L stainless steel with food-compatible plastic parts, the system meets EU and FDA standards. It supports automated operation, integrates smoothly into existing lines, and optimizes inspection processes without hindering throughput, making it a robust choice for maintaining HACCP compliance and product integrity.

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Continuously Filters and Cleans Frying Oil

The Mastermatic Continuous Paper Filter from Heat and Control excels in maintaining frying oil quality by continuously removing ultra-fine particles that can degrade both oil and product quality. It operates on a simple yet effective principle: as oil flows by gravity through disposable filter paper, impurities are captured and the cleaned oil is recirculated back into the fryer. Ideal for applications in snack foods, breaded and battered products, this system enhances the taste and shelf life of products like tortilla chips, chicken nuggets, and mixed nuts. Designed for seamless integration into existing fryer oil management systems, this filter is entirely continuous, ensuring optimal operation without manual intervention. Its energy-efficient engineering reduces operational costs, and the use of high-quality materials ensures longevity and resistance to process demands. Optional customization and engineering support are available to meet specific production line requirements.

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Rapidly Cools Frying Oil for Safe Handling

The Oil Cooling Module is a critical component for enhancing efficiency in frying line operations. Designed for seamless integration with existing fryer systems, this module rapidly cools cooking oil to 250°F (121°C) or less, minimizing thermal shock to your equipment and extending the life of your oil by reducing oxidation. Ideal for a wide range of products, including potato chips, cheese puffs, and chicken nuggets, it allows food processing facilities to reclaim an extra hour of production time typically lost to cooling. Compact in design, it requires minimal floor space while offering significant operational benefits. PLC-controlled for precision, it also supports real-time remote monitoring to align with your digital production strategy. All systems come with engineering support for customization to ensure compatibility and optimal performance within your specific line configurations.

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Fries and Filters High-Volume Potato Products

The French Fry Fryer from Heat and Control is a continuous high-capacity fryer system engineered for precise temperature control and oil management. This equipment is indispensable for food processing companies addressing the challenge of uniform frying across diverse products, such as French fries, potato wedges, and batter-coated items. Utilizing multiple oil outlets and a continuous filtration system, it maintains superior oil quality, enhancing product freshness and taste. Capable of processing a wide range of products at varied throughput rates, its PLC integration allows seamless operation within existing production lines. The system is further equipped with clean-in-place technology and motorized screw jacks for effortless maintenance, promoting operational efficiency and reduced downtime.

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Frys and Expands Pellet Snacks Efficiently

The HeatWave® Pellet Snack Fryer from Heat and Control is an innovative continuous snack fryer designed to efficiently fry and expand a range of pellet snacks. It utilizes a unique patented oil curtain system that ensures rapid and uniform heat transfer by enveloping products with curtains of clean filtered oil. Ideal for snacks such as pork rinds, prawn crackers, and multigrain rings, it operates at low capacity, making it perfect for entry-level or small-scale operations.

This fryer integrates seamlessly into existing production lines, enabling automated control and monitoring via a PLC system, and supports continuous operation with minimal human intervention. The HeatWave® system reduces oil volume requirements compared to traditional fryers, fostering energy efficiency and reducing operational costs. Additionally, the fryer is available with oil filtration and cooling modules to maintain oil quality and prolong use.

Crafted from durable and food-safe materials, the HeatWave® Pellet Snack Fryer is designed for easy cleaning and maintenance, ensuring high hygiene standards. Heat and Control provides customization and engineering support, allowing for tailored solutions that meet specific production needs, whether you’re a small snack producer or a larger food processing company.

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Fries and Filters Oil While Maintaining Product Quality

The Breaded Products Fryer from Heat and Control is engineered to perfect the frying process for a diverse range of breaded and coated food products, including chicken nuggets, tempura shrimp, and plant-based alternatives. Utilizing a sophisticated oil circulation system, the fryer ensures every minute the entire oil volume moves through the fryer, filter, and heat exchanger, maintaining superior oil quality for the highest product standards. With precise temperature control, the fryer quickly responds to variations in product load, optimizing the frying process while using 25-40% less oil. Designed for high-capacity continuous operation, it seamlessly integrates with oil filtration systems, heat exchangers, and conveying systems to bolster your production line’s efficiency. Made from durable materials, this equipment promises longevity and ease of maintenance, and is supported with customization options to fit specific processing needs.

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Balances Moisture in Tortilla and Corn Products

The Corn Products Conditioning System is a vital component in Heat and Control’s suite of solutions for the snack and tortilla production industry. Designed to efficiently balance moisture in corn-based products, this system is essential for preventing blister formation during frying. With its enclosed cabinet technology, it creates an optimal humid environment, ensuring moisture equilibrium within chips and shells before frying. Ideal for producing nacho cheese tortilla chips, blue corn chips, and crispy taco shells, this system integrates seamlessly into continuous operations. Available in one, three, and five-tier models, it supports various conditioning times while occupying minimal floor space. The stainless steel finish not only enhances its durability but also simplifies cleaning procedures with its accessible design. This system is particularly beneficial for food processing companies and snack manufacturers who aim to optimize product quality and production efficiency.

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Fries and Manages Oil for Kettle Chips

The Batch Fryer from Heat and Control is engineered to deliver unparalleled consistency in kettle-style snack production. It employs a precise frying mechanism with an under-pan fired design that maintains optimal oil depth, essential for achieving the desired texture in products like kettle-fried potato chips and plantain crisps. With processing capacities of 180 to 360 lbs per hour, this fully automated system seamlessly manages frying, stirring, and unloading processes via PLC controls, ensuring repeatable quality. Its unique oil management features eliminate heat transfer tubes for efficient cooking and incorporate automatic oil level control to compensate for oil displacement. Available options include stainless steel construction for enhanced durability and corrosion resistance, and full integration capabilities with existing production lines. Designed for stringent food industry standards, it also features easy maintenance, guaranteeing prolonged operational reliability.

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Filters and Purifies Frying Oil Continuously

The Stein SF Series Force Flow Hot Oil Filter from JBT is designed to elevate your frying oil filtration process with precision and efficiency. This equipment utilizes a unique woven stainless steel cloth filter belt coupled with a sophisticated pump system, ensuring the effective removal of particulates from frying oil. It is ideal for industries including food, poultry, meat, and seafood, facilitating the production of end-products like chicken nuggets, breaded shrimp, and tempura-battered items.

The SF Series operates continuously, maintaining oil quality and extending its lifespan while inhibiting the formation of free fatty acids. It achieves particulate filtration down to 60 microns, making it suitable for free-flowing and Japanese style coating materials. The automatic oil level control further ensures consistent filtering, while the integrated feed and discharge pump system enhances operational efficiency.

Constructed with a robust stainless steel frame and tank, the filter is durable and corrosion-resistant, suitable for demanding processing environments. It offers an option for integrated controls for seamless integration with existing fryers. Available in models suitable for small to high-volume frying requirements, the Stein SF Series is a benchmark for reliable, high-volume hot oil filtration in modern food processing operations.

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Fires and Manages Oil for Consistent Product Quality

The GEA EasyFry XL is a cutting-edge industrial fryer system designed to optimize high-volume food production. Featuring a modular setup, it simplifies continuous frying processes with advanced sediment removal and oil management technologies. Ideal for producing items like potato chips, chicken nuggets, and mozzarella sticks, it ensures uniform heating and minimizes ‘twins’ for consistent quality. The fryer integrates a programmable GEA oil management system and a dual sediment removal design, enhancing both safety and sanitation. It boasts industry-leading heating capacity with an electrolytically polished heat exchanger, reducing energy consumption through efficient heat transfer. This system supports seamless operation with PLC control and is equipped with a Clean-In-Place (CIP) system for efficient cleaning, significantly lowering maintenance downtime. Tailor-made configurations are available to meet specific production needs, supported by GEA’s engineering expertise.

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