Filters and Concentrates Liquid Food Products

The modular membrane filtration system from Reda Spa offers a versatile solution for dairy and beverage producers seeking efficient liquid separation and concentration. Utilizing microfiltration, ultrafiltration, nanofiltration, and reverse osmosis technologies, this system is engineered to handle a range of applications, including milk, plant-based drinks, juices, wine, and beer. Ideal for producing skim milk, whey protein concentrates, and fruit juice concentrates, it also facilitates lactose-free milk and various plant-based milk production.

Designed for continuous automated operation, the system integrates seamlessly into existing production lines with its PLC controls and modular skid design. This ensures easy installation, commissioning, and high throughput with low maintenance requirements. Reda’s technology reduces operating costs through energy-efficient processes and offers material construction in corrosion-resistant stainless steel. The system is also equipped with a CIP (Clean-in-Place) system, ensuring reliable hygiene and minimal downtime, along with customization options to suit specific processing needs.

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Recovers and Redoses Wine in Bottling Process

The WIN&BACK system from Win&Tech is a specialized solution for wineries and bottling companies, designed to tackle the inefficiencies and waste associated with traditional wine bottling processes. It operates by recovering residual wine and redosing it directly during microfiltration and bottling. This system is versatile, catering to both still and sparkling wines by utilizing either a storage tank or an autoclave to maintain isobaric conditions.

Suitable for a range of wine varieties including Red, White, Rosé, Prosecco, and Champagne, the WIN&BACK system ensures quality retention through precise control of redosing concentrations. By integrating seamlessly into existing production lines, it supports continuous high-speed operations while minimizing product loss.

Featuring efficient recovery and redosing operations, this solution contributes to waste reduction and optimizes resource utilization, without compromising the integrity of the product. The system is crafted with robust materials that meet stringent industry standards, ensuring long-term durability and compliance with food and beverage safety regulations.

Additionally, the WIN&BACK system offers ease of maintenance and cleaning, crucial for maintaining hygiene and minimizing downtime in high-demand bottling environments. With options for customization, the system can be tailored to specific operational requirements, supported by engineering and integration expertise from Win&Tech.

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Ensures Product Separation and Efficient Transfer

The P.D.S. (Piping Discharge System) by Innotec is expertly designed for seamless transfer and separation in beverage production, from wine-making to soft drinks. Featuring a central PLC-controlled mechanism, it uses a technopolymer sphere to ensure non-contaminating transit of liquids over long distances, compatible with various cleaning agents. Ideal for environments requiring frequent separation, it is constructed with AISI 316 stainless steel for corrosion resistance and features automated ball valve flanges for section management. This system supports multiple intermediate stations and allows in-line temperature regulation for products in transit, reducing the risk of foam during filling and enabling complete product recovery. Integrates effortlessly with existing CIP, microfiltration, and dosage systems, enhancing operational efficiency and sanitation.

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Filters and Clarifies Liquid and Slurry Products

The Cerinox MF from Bucher Unipektin is a versatile cross-flow filtration plant designed for the efficient processing of liquid and slurry products such as wine, cider, and fruit juices. Utilizing ceramic tubular membranes, this filtration system operates on the batch principle, optimizing flow rates by recirculating unfiltrate while producing high-quality filtrate. With semi-continuous operation capabilities, it allows the substitution of filtrate with fresh feed slurry or deaerated water, enhancing extract yield through diafiltration.

This compact plant features dual-flow modules that maximize packing density, reducing space requirements and simplifying maintenance via easy top-cover access. Available in standard units or tailor-made configurations, the Cerinox MF supports a range of automation levels—from manual to fully automated systems—integrating seamlessly into different production lines. It offers a reliable solution for achieving high filtrate quality while minimizing water and energy consumption through its efficient design and durable membranes. The system’s robust materials ensure longevity, reducing replacement and maintenance costs, and making it a dependable choice for diverse food and beverage applications worldwide.

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Filters and Clarifies Liquid Beverages

Blendtech’s microfiltration system, engineered by TMCI Padovan, is designed to meet the stringent hygiene standards of the food and beverage industry. It features AISI 316 stainless steel construction, ensuring durability and corrosion resistance. The system operates with 1 or 2-stage filtration lines, offering continuous operation by allowing filtration in one chamber while the other undergoes cleaning. It supports applications like fruit juices, nectars, soft drinks, and syrups, ensuring product clarity and microbial safety.

With a throughput ranging from 10 to 500 hl/h, this system accommodates both automatic and manual operations, controlled via a PLC with a user-friendly touchscreen interface for seamless integration into existing production lines. The use of mix-proof valves prevents cross-contamination during process transitions, while a dedicated washing circuit ensures complete sanitization. Additionally, it offers automatic filter changes, minimizing the need for manual intervention and ensuring consistent efficiency. This system is ideal for juice producers and beverage manufacturers requiring reliable filtration solutions with minimal energy consumption.

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Separates and Purifies Liquids with Precision

The Kerasep™ ceramic membrane filtration system by Applexion provides innovative solutions for complex filtration challenges across various industries, including food and pharmaceuticals. It employs a tangential flow filtration method to efficiently separate impurities, utilizing high-performance ceramic membranes known for their durability under extreme conditions, including high temperatures and pH levels. Ideal for applications such as lactose-free milk, vitamin-enhanced protein powders, and biopharmaceutical purification, this system ensures high product yield and quality.

Operating in batch, fed-batch, and continuous modes, the Kerasep™ system adapts seamlessly to different production scales, offering flexible integration with existing lines. Its energy-efficient design features ceramic membranes that maximize filtration capacity with minimal pressure loss, reducing energy consumption and operational costs. The system’s robust construction ensures long-term reliability, with materials like stainless steel providing excellent corrosion resistance essential for demanding industrial processes.

Designed for ease of maintenance, the Kerasep™ system integrates a comprehensive Cleaning-In-Place (CIP) mechanism, facilitating thorough, hassle-free cleaning to maintain optimal performance and hygiene standards. Fully customizable, this system can be tailored to meet specific processing needs, supported by Applexion’s engineering expertise, ensuring a precise fit for your production requirements.

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Filters and Purifies Liquids and Slurries

The Module M38L/H from Alfa Laval is a versatile plate-and-frame filtration system specifically engineered for biotech and pharmaceutical industries, as well as food, beverage, and pulp and paper sectors. Utilizing ultrafiltration and microfiltration technologies, this system effectively separates, concentrates, and purifies low to medium viscosity liquids like fermentation broths. With a robust stainless steel and polymer construction, it supports operations at temperatures up to 80°C, pressures up to 10 bar, and a pH range from 1 to 14, ensuring compatibility with diverse processing conditions.

The M38L/H’s modular design allows for straightforward customization and scalability, accommodating growing production demands without substantial additional investment. The system’s open channel design provides high mechanical strength and flux, making it suitable for applications like antibiotic production, amino/organic acid processing, and dairy product refinement. With membrane areas up to 60 m² and easy membrane exchangeability, it ensures minimal downtime during maintenance.

Alfa Laval’s emphasis on compliance is reflected in its sanitary design that adheres to FDA and EEC regulations, providing peace of mind for sensitive applications. The system offers significant energy efficiency, reducing operational costs through low-pressure operation and seamless integration into existing production lines.

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Purifies and Sanitizes Cheese Brine with Microfiltration

The GEA COLDSAN® Filtration Brine Sanitation Unit offers a cutting-edge solution for cheese manufacturers in need of efficient and reliable brine purification. Utilizing polymeric microfiltration membranes, this unit excels in removing impurities while preserving the essential chemical properties of cheese brine. It addresses the challenge of maintaining cheese quality by eliminating gas-producing lactobacilli, pathogenic bacteria, and other contaminants.

Designed for the dairy and food industries, the COLDSAN® unit supports the production of various cheese types, including Cheddar, Mozzarella, and Gouda. With a processing capacity ranging from 750 to 6,000 liters per hour and options for up to eight modules, it accommodates diverse production needs.

Integration is seamless with a plug-and-play design, suitable for both new and existing systems. The automated operation minimizes water and salt loss, ensures energy efficiency, and prevents pasteurization-related issues like protein denaturation and calcium phosphate precipitation. Constructed for durability, it is optimized for easy cleaning and low maintenance, offering engineering support for larger, custom-designed systems.

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Filters and Purifies Industrial Liquid Streams

The Custom-Designed Membrane Filtration Plants by GEA offer tailored solutions for industries ranging from dairy and food to biotechnology and wastewater treatment. These plants distinguish themselves with the application of microfiltration, ultrafiltration, nanofiltration, and reverse osmosis technologies, ensuring superior separation and purification of liquids. Key benefits include high energy efficiency and optimized throughput, meeting diverse production needs such as concentrating milk proteins and isolating whey proteins. With capacities adjustable to your requirements, these systems integrate seamlessly with existing production lines and offer continuous and pilot operations. Constructed from high-grade materials, they promise durability and corrosion resistance, complying with stringent industry standards. The versatility of modular designs allows for easy cleaning and maintenance, featuring CIP systems and user-friendly controls. GEA provides comprehensive engineering support for customization, ensuring these membrane systems precisely align with your specific operational demands.

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Cleans and Sanitizes Bottling Lines Efficiently

The WIN,CLEAN CIP Systems from Win&Tech offer a comprehensive solution for wineries, breweries, and bottling facilities needing thorough line sanitation. These systems utilize closed-loop cleaning processes, minimizing chemical and water usage while maintaining effective sanitization. Designed for integration, they seamlessly connect with existing filling and microfiltration equipment, optimizing workflow and maintaining high production output.

Featuring a custom-configurable software interface, WIN,CLEAN CIP Systems allow for tailored interaction with pre-existing machinery to streamline the cleaning process. The systems include improved chemical dosers with automated washing after each cycle to prevent leaks and maintain cleanliness. In addition, spill sumps enhance safety by containing potential chemical leaks.

Win&Tech’s systems focus on sustainability and efficiency, notable in their energy-saving protocols and water reduction strategies. They offer exceptional material longevity, with robust construction suitable for diverse bottling line environments. Remote monitoring via teleassistance ensures continuous operation, minimizing downtime and offering real-time process optimizations and maintenance advice.

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