Pellets Feed and Food Products Efficiently

Ottevanger Milling Engineers’ Progress Pellet Mills are engineered to address the diverse needs of feed producers in creating uniform feed pellets. These robust machines are designed with a unique stepped transmission system utilizing V-belts and timing belts, allowing higher motor power applications. Ideal for producing poultry, cattle, aquafeed, and pet food, they ensure consistent quality and optimized efficiency with a large die surface area and roller diameter. The mills support continuous, high-speed operation and integrate seamlessly into automated production lines, offering a quick die change system and central greasing. With options for two- or three-roller configurations and features like integrated pneumatic dumping and minimal maintenance requirements, the Progress Pellet Mills offer reliable and versatile functionality for animal and pet feed production.

The post Pellet mill for animal feed production appeared first on Making.com.

Injects Steam for Heating and Conditioning

Ottevanger Milling Engineers’ Steam Injection System delivers precise heating and conditioning in feed mill operations by injecting high-quality dry steam into your process. This enhances the compressibility and safety of animal feeds, meeting stringent production standards. The system efficiently processes feeds for pets, aquaculture, and livestock, supporting applications in soymeal and oil production as well.

Available with capacities ranging from 150 to 2,500 kg/hr, the system ensures continuous, high-speed operation suitable for large-scale productions. Its design features an energy-efficient steam line with an integrated steam flash generating superheated steam, reducing boiler energy consumption and promoting heat transfer efficiency.

The compact steam sets integrate seamlessly with upstream feeding systems and downstream pelleting or extrusion equipment, facilitating automatic operation through PLC controls. Constructed with durable materials, it resists corrosion in challenging environments, ensuring longevity and reliability. Moreover, it supports easy installation and maintenance, minimizing downtime while maximizing productivity. Adaptable configurations and engineering support ensure the Steam Injection System can meet specific process requirements, bolstering your feed production’s efficacy and quality.

The post Steam injection systems for animal feed production appeared first on Making.com.

Streamlines Material Reception and Handling

Ottevanger Milling Engineers presents their Industrial Material Intake Systems, engineered to efficiently manage diverse material reception methods, including truck, rail-car, ship, and bagged materials. These systems are vital for integrating upstream and downstream processes in the production of animal and aqua feeds, soybean products, and premixes. Capable of seamless integration into existing production lines, they facilitate smooth material flow with versatile options such as screw conveyors, bucket elevators, and rotary dischargers. The intake systems support continuous operations and handle varied material forms, including solids, powders, and granules, ensuring compatibility with the rigorous demands of feed production and grain processing industries. Robust construction with corrosion-resistant materials ensures longevity and operational reliability. Ottevanger offers full customization to adapt systems to specific operational needs, backed by comprehensive engineering support.

The post Product intake solutions for feed processing appeared first on Making.com.

Stores and Preserves Bulk Raw Materials

The cylindrical storage silo from Ottevanger Milling Engineers provides a robust solution for bulk material storage, especially suited to grain, soybean, and animal feed sectors. Constructed from galvanized steel with optional smooth or corrugated walls, it ensures durability and longevity. These silos are available with a range of storage capacities and feature flat or conical bottoms for efficient material discharge. The silos can be equipped with ventilation, cooling, and ATEX equipment for enhanced safety and material preservation. With its potential for integration into automated systems, the silo supports seamless process automation in storage and handling operations, optimizing space and workflow without compromising on quality or safety.

The post Cylindrical storage silos for long-term raw material storage appeared first on Making.com.

Regulates Feed Flow and Removes Impurities

The Ottevanger Roll Feeders ensure consistent feedstock delivery to hammer and roller mills while effectively removing heavy and metal impurities. Featuring a 1.5 kW motor reducer, it allows precise feed regulation via frequency control. The integral stone catcher and a powerful permanent magnet with automatic cleaning keep the process free of contaminants. Designed for applications in animal feed, pet food, and aqua feed production, it can manage up to 60 tons per hour, adjusting to various product types with the option of a specialized dosing screw for challenging materials. These feeders support continuous, high-speed, automated operations, seamlessly integrating into your processing line for optimal performance.

The post Roll feeders for consistent hammer mill supply appeared first on Making.com.

Precisely Doses and Weighs Micro-Ingredients

The Micro-ingredient Dosing Systems from Ottevanger Milling Engineers are engineered to ensure high precision in dosing operations for feed and pet food production. This system is notable for its flexibility, accommodating up to 34 dosing cells with screw feeders, and optional rotary discharge equipment for difficult-to-flow ingredients. It functions within a continuous or batch operation framework, seamlessly integrating with existing central charge systems to optimize processing efficiency. The equipment supports various applications, including the production of poultry feed pellets, dog kibble, and vitamin premixes. Designed for high accuracy, it uses a tiered weighing system with three weighers, achieving a net weighing precision of up to 50 grams. The system’s stainless steel or mild steel construction ensures durability and compliance with food safety standards. Featuring fully automated control, it can significantly reduce manual oversight, while its dustproof design promotes a clean working environment. Customizable design options and comprehensive engineering support cater to diverse ingredient and capacity requirements.

The post Micro-ingredient dosing system for animal feed production appeared first on Making.com.

Automates Batch Mixing and Production Control

Inteqnion’s Batch Explorer, integrated seamlessly with Ottevanger Milling Engineers, revolutionizes batch processing by automating critical stages like intake, batching, grinding, and mixing. Designed for feed, grain, and soybean industries, it supports the production of pelletized feeds, soy products, and oilseeds. Utilizing a PLC-engineered system with SCADA visualization, the Batch Explorer facilitates MES integration and industrial networking. This ensures streamlined operations and real-time monitoring for up to 50 tons per hour. Its modular structure allows for customization to meet specific plant requirements, while leveraging a Microsoft SQL database for robust performance. The system is built to support contamination tracking, vital for maintaining product integrity and complies with industry standards for safety and quality. Available with various material options to withstand demanding environments, this automation system provides engineering support for tailored configurations, maximizing plant efficiency and resource management.

The post Process automation for feed mills appeared first on Making.com.

Processes and Densifies Feed Ingredients Efficiently

The AL Series from Ottevanger Milling Engineers are robust single-screw extruders designed for processing and densifying feed ingredients. These extruders knead and cook ingredients like pet food, aqua feed, and animal feed, delivering consistent texture and enhanced nutritional value. With processing capacities ranging from 0.5 to 9 tons per hour, they ensure flexibility for various production scales.

The extruders feature direct or V-belt drives for efficient energy use and minimal wear. Easily integrated into existing production lines, these machines facilitate continuous operation through pre-conditioning and extrusion phases. Constructed with durable materials, they offer low maintenance requirements and easy cleaning, fitting seamlessly into demanding industrial environments. Optional customizations and engineering support are available to meet specific processing needs.

The post Extruders for animal feed production appeared first on Making.com.

Accurately Weighs and Doses Powders and Granules

The Batch Weighers from Ottevanger Milling Engineers are precision-engineered solutions designed to efficiently handle the weighing and dosing of both powdered and granulated materials in various industrial settings. Key to its innovation is the rapid-discharge slide or chain conveyor, which facilitates swift material release, enhancing overall batch processing speed. Ideal for industries like animal feed, pet food, and oilseed processing, these weighers support accurate formulation of products such as poultry feed, dog kibble, and soybean meal.

With a weighing capacity ranging from 500 to 6,000 kg, these machines employ multiple load cells to ensure precise weight metrics. Integration into existing production lines is streamlined, supported by automated control systems for seamless operation. The equipment is constructed for durability and resistance to industrial wear, offering customizable options to meet specific user needs. Incorporating Ottevanger’s batch weighers can significantly improve process efficiency and product quality, making them a valuable asset in any processing facility.

The post Batch weighers for large-volume powder and granulate weighing appeared first on Making.com.

Transports and Discharges Bulk Solid Materials

The Chain Conveyors from Ottevanger Milling Engineers offer a robust solution for the transportation and discharge of bulk materials, designed specifically for challenging conditions in feed mills, grain storage, and food processing facilities. These versatile conveyors are built to handle materials such as grains, pellets, and soybean meal efficiently over long distances. Constructed with an enclosed S235 steel trough and available with optional AISI304 execution, they ensure durability and corrosion resistance. Their high capacity, reaching up to 400 m³/h, makes them suitable for continuous operations in high-demand environments.

Chain conveyors integrate seamlessly into production lines, working effectively with upstream equipment like batch weighers and downstream systems such as hammer mills. They feature geared drive units and flexible couplings for reliable performance, as well as advanced speed sensing and flow regulation options to optimize throughput. Additionally, the systems are equipped with protective chain hoods and wear plates to minimize maintenance efforts while ensuring operational safety.

Ottevanger’s chain conveyors also support remote monitoring and automation via PLC, enhancing integration within your facility’s control systems. For those dealing with ATEX-restricted zones, the chain conveyors are available with ATEX22 zoned drive units, meeting stringent compliance requirements. Whether conveying pet food, aquafeed, or granola, these conveyors deliver efficiency in various industry processes.

The post Chain conveyors for long-distance bulk material transport appeared first on Making.com.