Transports and Doses High-Temperature Abrasive Materials

The MAMMUTHUS Clinker Extractor Weigh Feeder from HASLER Group pairs a robust metal apron with precise weight sensing to manage high-temperature, abrasive materials in continuous operations. It integrates dosing and conveying into a compact unit, ideal for cement and heavy industries. Designed for materials like clinker, it operates efficiently in temperatures up to 300°C with optional compressed air cooling. Offering dosing precision within ±1%, the MAMMUTHUS Clinker supports high flow rates in processes requiring exact measurements. Available in multiple widths for versatility, it features double chain traction for high load capacity and durability. Equipped with an impulse sensor for accurate speed monitoring, this feeder enhances integration into automated systems via SCMIII control. Optional enclosure reduces dust emissions, while built-in inspection doors aid in maintenance, ensuring operation reliability and longevity.

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Separates and Dries Solid-Liquid Mixtures Continuously

The PHILIPPE Vacuum Belt Filter from HASLER Group is engineered for efficient solid-liquid separation across various industries, including fertilizer production, hydrometallurgy, and chemical processing. This continuous filtration system leverages a vacuum-driven process to ensure high-efficiency cake drying and filtrate recovery, catering to applications ranging from ammonium nitrate fertilizers to refined bauxite.

Using an endless belt system with patented edges, it facilitates superior containment and thorough separation under gravity and vacuum forces. The system supports diverse process requirements through customizable washing zones and is designed to achieve over 98% filtrate recovery, depending on the material.

Operational throughput varies with configurations up to 200 m² and is enhanced by integrated PLC controls allowing precise adjustments and remote monitoring. The equipment is optimized for energy efficiency with optional recirculation systems that minimize water usage. Constructed from stainless steel and other durable materials, it offers resilience against corrosive and abrasive substances.

The PHILIPPE filter meets CE standards, emphasizing safety and compliance. Its design includes features like an easy-access pneumatic vacuum box, automatic cloth guidance, and tensioning systems, reducing downtime and ensuring seamless integration into existing production lines. For maintenance, the system is equipped with a tilting vacuum box for straightforward access and cleaning, supporting high-pressure and ultrasonic washing. HASLER Group offers extensive customization and engineering support to tailor the filter to specific processes and product requirements.

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Delivers Consistent Powder Weighing and Dosing

The ROTAWEIGH Rotary Weigh Feeder from HASLER Group is engineered to deliver precision dosing for high-volume powder applications in sectors like cement, fertilizers, and metals processing. Utilizing a multi-cell, rotary design, it ensures continuous operation with vertical material entry and exit, optimizing space and reducing installation footprints. Capable of handling up to 600 m³/h, the ROTAWEIGH maintains accurate feeding within ±0.5% precision, vital for processes like cement kiln feeding and mineral dust handling. Automation is seamlessly managed via the SCMIII control module, allowing real-time monitoring and control. The enclosed design ensures dust-free operation, while modular options offer customization for varied industrial needs. The unit’s robust construction, with a high-temperature variant sustaining up to 130°C, guarantees durability in harsh environments. On-site maintenance is efficient, minimizing downtime and operating costs. Available in several configurations, the ROTAWEIGH also supports applications in technical ceramics, polymers, and water treatment, enhancing process efficiency with its adaptable engineering.

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Automates Precise Material Dosing and Extraction

The MAMMUTHUS Apron Extractor Weigh Feeder from HASLER Group is a robust solution designed for industries that handle challenging, high-volume material dosing and extraction tasks. This equipment excels with its dual functionality combining an apron feeder’s strength with belt feeder’s metering precision. It’s widely applied in cement, fertilizers, mining, and specialty chemicals processing, efficiently managing diversified materials like clinker, gypsum, and copper concentrate. With a processing capacity adaptable to high flow rates, it features automated, PLC-controlled operations seamlessly integrating within continuous production lines. Its construction uses durable materials suited for harsh conditions, minimizing maintenance with features like integrated inspection doors. Customization options in apron widths and lengths allow it to fit varied industrial requirements, ensuring optimal performance.

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Performs Continuous Filtration and Drying

The AOUSTIN Table Vacuum Filters from HASLER Group are engineered to maximize efficiency in industrial filtration processes. This robust equipment features a continuous vacuum system, ideal for processes like filtration, washing, and drying of slurries in fertilizer production and metals refining. With a flat rotating table design and an independent support structure, these filters guarantee high-quality end products without dilution. Offering a range of filtration areas from 9 m² to 320 m², they meet the needs of large-scale operations. The filters are PLC-controlled, allowing seamless integration into existing production lines and ensuring precise adjustments for optimal performance. Constructed with corrosion-resistant stainless steel, they withstand harsh chemical environments, making them suitable for hydrometallurgical and chemical industries. Maintenance is streamlined via a floating system ensuring a level surface and uniform cake thickness, while the design includes a washing liquid distribution system to optimize resources and reduce water usage. The AOUSTIN filters support customization and engineering support to meet specific process requirements and operational timing, making them a versatile choice in large-scale industrial applications.

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Ensures Accurate and Continuous Material Dosing

The GRAVIT Belt Feeder from HASLER Group is engineered for high-precision dosing in continuous industrial processes. It features a robust design with folded side rails, providing structural stability and durability. This feeder uses a self-centring and self-tensioning system to maintain belt position, ensuring dosing accuracy to ±0.25%. Ideal for applications in the cement, fertilizers, and metals processing industries, it efficiently handles granular materials like gypsum powder and urea granules.

With a modular design, the GRAVIT Belt Feeder adapts to various lengths and belt widths (from 650 mm to 1,400 mm) to fit specific production needs. It processes materials 24/7, supporting operations such as water treatment and flue gas desulfurization. The feeder is PLC-controlled, integrating seamlessly into existing production lines. Optional features, including a spillage conveyor and vibrating inlet hopper, aid in maintaining a clean, efficient operational environment. For maintenance, its quick belt change system minimizes downtime, enhancing operational reliability.

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Dispenses and Feeds Pharmaceutical Ingredients Accurately

The PH-QT Series from Coperion K-Tron is designed specifically for precision feeding in pharmaceutical manufacturing. These twin screw feeders excel at handling difficult materials, such as active pharmaceutical ingredients and excipients, ensuring consistent flow and accurate dosing. Utilizing a modular design, they allow for quick type changes and easy cleaning, essential for adapting to evolving formulations. Suitable for continuous and semi-continuous operations, these feeders integrate seamlessly into various processes, including mixing, granulation, and coating, while meeting cGMP guidelines and using FDA-approved materials. The advanced digital weighing technology offers true 1:4,000,000 resolution, vital for maintaining precision in critical applications. Options for hazardous locations and full product containment make them versatile for demanding environments, and the quick-disassembly design ensures maintenance tasks are minimized without compromising hygiene.

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Ensures Accurate Dosing and Weighing of Powders

The AZODOS® P DV and P DW systems from AZO are engineered-to-order dosing and weighing units designed to provide precise metering of powder products across various industries, including food, pharmaceuticals, chemicals, and plastics. Utilizing advanced volumetric and gravimetric processes, these units ensure accurate product feed into downstream systems. The AZODOS® P DV operates through volumetric dosing with a double screw system and integrated agitator for uniform bulk material flow, crucial for consistent production quality in environments handling protein powders, pharmaceutical tablets, or PVC granules. The P DW system functions as a loss-in-weight feeder when coupled with an AZO®CONT controller, enabling continuous gravimetric dosing with real-time feedback adjustments. Ideal for pre-processing and processing lines, these units offer seamless integration, optimizing operations with energy-efficient, frequency-controlled motors that minimize material waste. Built with user-friendly cleaning features, they support quick maintenance, improving uptime. Both systems can be customized to fit specific production needs, ensuring compliance with industry standards and supporting tailored production line enhancements.

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Performs Precision Dosing and Blending of Powders

The ConsiGma® Dosing and Blending (DB) Modules from GEA are designed to streamline pharmaceutical production with precise, continuous dosing and blending of powders. Leveraging advanced integration capabilities, these modules seamlessly incorporate into existing continuous manufacturing lines, featuring either ribbon or linear blenders for scalable throughput from 1 to 400 kg/h. Ideal for applications ranging from low-dose aspirin to high-potency medications, the modules support both R&D and full-scale production. Managed by Conductor 4.0 software, they provide comprehensive process control, material tracking, and OOS monitoring, enhancing operational efficiency. Compatible with both continuous and mini-batch processes, they offer flexible material options and adhere to GMP standards, ensuring high-quality output with every batch.

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Accurately Doses and Weighs Liquid Ingredients

The Loss-in-Weight Liquid Feeder from SPS | Solids Process Solutions incorporates a digital load cell weighing system, DigiMASS-2, ensuring unparalleled accuracy in dosing various liquid ingredients. This feeder is particularly suited for industries such as aquafeed, pharmaceuticals, and food production, where precise measurement is critical. Its working principle relies on a digital load cell to constantly measure the weight loss of the liquid, adjusting the feed rate for consistent output. It’s compatible with different pump types—piston, diaphragm, gear—and offers heated versions for temperature-sensitive materials. With seamless integration into existing processing lines, it supports continuous high-precision operations, emphasizing efficiency and reliability. The equipment’s construction options include materials that resist corrosion, suitable for harsh chemical environments, and are compliant with industry standards. Additionally, its design facilitates ease of cleaning and maintenance, ensuring long-term operational stability and minimal downtime. Customization options are available to tailor the equipment to your specific process needs, supported by comprehensive engineering expertise from SPS.

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