Simulates Space Conditions for Satellite Testing

The Medium Size TVAC from Telstar is a 1.3m diameter thermal vacuum chamber ideally suited for testing satellite components. It recreates the harsh conditions of space, with a temperature range from -150°C to +150°C and a vacuum level below 10^-6 mbar. This chamber supports precise temperature and vacuum simulations, critical for ensuring component reliability in aerospace applications such as satellite payloads, antennas, and battery systems. Each chamber is equipped with independently controlled shroud and baseplate systems, enhancing testing accuracy. Designed for integration into research and development labs, it features an LN2 temperature control system and can be customized for different testing needs. Its construction ensures robustness against corrosive elements, with strong support from Telstar’s engineering team to tailor configurations.

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Performs Sterile Freeze-Drying for Biopharmaceuticals

The Lyogistics Zero, offered by Azbil Telstar, stands out as a vital asset for pharmaceutical manufacturers and biotech companies seeking precision in sterile lyophilization. This system integrates seamlessly into your existing production lines, using a vertical two-storey configuration to maximize space efficiency while maintaining high capacity with four lyophilizers and a 30 m² ice condenser capable of handling 600 kg. This versatile solution is designed for a range of biopharmaceutical processes including monoclonal antibody purification and high potency API treatments. Engineered for robust containment, it includes mushroom-type isolation valves and full compatibility with toxic and flammable solvents. Efficiency is further enhanced by the inclusion of dry vacuum pumps and an advanced CIP/SIP protocol for contamination-free operations. It meets stringent GMP and FDA guidelines, ensuring compliance and product integrity. Customize the system to fit your operational needs, with options for automatic loading and unloading via the Lyogistics Zero pass-through system, which enhances productivity and maintains a cleanroom environment.

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Fills and Seals Vials and Syringes Aseptically

The Aseptic Vial and Syringe Filling Isolator Lines from Telstar offer an integrated solution for pharmaceutical manufacturers, ensuring sterile filling and sealing of vials and syringes. These lines feature a multi-chamber isolator system that maintains sterility with HEPA-filtered laminar airflow and are designed for both batch and continuous operations, minimizing contamination risks. Ideal for producing lyophilized monoclonal antibodies, vaccines, and sterile solutions, these isolators handle both liquid and solid forms with high precision. The system supports integration with upstream and downstream processes, such as lyophilization and packaging, and is controlled via a PLC for seamless operation. Constructed in stainless steel to withstand rigorous cleanroom conditions, the isolator lines comply with GMP standards, offering automated cleaning processes for efficient maintenance. Custom engineering support is available to tailor the equipment to specific production needs.

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Unloads and Isolates Lyophilised Products

The Two Lyophiliser Unloading Isolators from Telstar offer specialized solutions for handling and unloading hygroscopic products post-freeze drying. These isolators are designed to provide low moisture control using dry N2 with precise dew point regulation. Ideal for pharmaceutical manufacturers and biotech companies, the equipment ensures safe manipulation of lyophilized vaccines, drugs, sterile injectables, and aseptic vials. With a structure comprising a left-hand chamber, middle pass chamber, and right-hand chamber, each with multiple glove ports, it facilitates seamless operation and prevents contamination. Fully compliant with GMP standards, these isolators support integration into existing aseptic and multi-chamber operations, offering engineering support for custom configurations.

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Ensures Sterile Environment for Drug Production

The Aseptic Barrier Isolators from Telstar are designed to meet the stringent demands of pharmaceutical and biotech production. These isolators are crucial for maintaining sterility in processes involving vaccines, oncology drugs, and protein-based biologics. The system incorporates advanced filtration and environmental monitoring to ensure compliance with ISO and GMP guidelines. Constructed from 316 stainless steel and toughened safety glass, these isolators offer robust protection against contamination while facilitating aseptic transferring and bio-decontamination. Capable of integrating with OEM and third-party equipment, the isolators support seamless production line automation and high-speed operations. With validated Log 6 bio-decontamination and options for customizing airflow systems, Telstar provides tailored solutions that enhance product and operator safety, reduce downtime, and ensure regulatory compliance.

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Ensures Safe Containment and Sterility

Telstar’s Containment Isolators are engineered to deliver unparalleled safety and sterility for pharmaceutical and biotech operations. Designed to protect operators and ensure product integrity, these isolators are ideal for handling hazardous materials and sterile injectable drugs. They integrate seamlessly with existing systems and support both stand-alone and continuous operations. Telstar offers customizable designs, including single and multi-chamber options, tailored to client needs. The isolators boast positive and negative pressure capabilities and are constructed from standardized mechanical and electrical components for reliability. With rigorous OEL containment validation to less than 200 picograms/m³ (OEB 8), they comply with GMP and ISO standards, ensuring suitability for cleanrooms of grade D and above. Built in the UK, these isolators feature energy-efficient solutions and ergonomic designs, and they include worldwide maintenance services to support long-term use.

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Provides Containment and Filters Air for Safety

The Telstar Downflow Booths are designed to meet stringent containment and air filtration requirements across diverse industries such as pharmaceuticals, chemicals, and robotics. Featuring ISO 5 air quality and negative pressure, these booths ensure triple protection for products, operators, and the environment. They are ideal for handling active pharmaceutical ingredients, chemical solvents, and optical components, offering modular customization to fit specific production needs.

Equipped with an efficient air handling system, Telstar Downflow Booths provide continuous contamination control, making them suitable for operations involving hazardous materials. Available in both standard and custom-built modular series, they can be integrated with additional equipment like scales and lifters, enhancing overall production line efficiency.

These booths are fully compliant with ISO 14644-1 and cGMP guidelines, ensuring stringent manufacturing standards are upheld. Designed with user-friendly features such as a complete 3D model and low maintenance requirements, they incorporate green technology options to optimize energy consumption. With ATEX explosion-proof versions, they cater to industries requiring robust safety measures against gas and dust hazards.

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Controls Contamination and Facilitates Aseptic Transfers

Telstar’s Laminar Air Flow Systems are engineered to maintain stringent aseptic conditions across pharmaceutical, food, cosmetic, and packaging industries. Utilizing unidirectional airflow and HEPA filtration, these systems effectively control contamination by creating a positive pressure environment. Ideal for producing sterile injectable medications, luxury skincare creams, and biodegradable food containers, they seamlessly integrate into existing production lines with both manual and automated options.

The systems can be customized to specific operational needs, featuring a range of configurations—from fixed installations to mobile units equipped with battery-operated air flow. Compliance with ISO 14644-1 standards and cGMP guidelines ensures the highest quality and safety. Energy-efficient mechanisms paired with low maintenance costs offer long-term operational savings. Available in corrosion-resistant materials, the Telstar Laminar Air Flow Systems support various applications with robust performance and reliability.

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Separates Operators from Critical Aseptic Environments

Telstar’s Restricted Access Barrier Systems (RABs) are designed to optimize aseptic processing by creating a high level of separation between operators and critical environments in pharmaceutical production. These systems are essential for manufacturing sterile injectable drugs, vaccines, and various biologics, offering a unique combination of physical barriers and dynamic airflow. RABs can be tailored to integrate with third-party equipment, ensuring compliance with GMP and current regulatory standards. They feature unidirectional laminar flow (active RABs) to maintain an ISO 5 positive pressure environment, crucial for protecting sensitive processes. With aseptic transfer capabilities for powders and liquids, and advanced environmental monitoring systems, these units are ideal for cleanrooms requiring enhanced sterility without the need for fully leak-tight isolators. Telstar supports customization and offers technical assistance, ensuring the RABs meet specific operational needs while facilitating ease of cleaning and maintenance through integrated systems.

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Facilitates Aseptic Sterility Testing

The Telstar Pura from Telstar is a precision-engineered sterility test isolator designed to create a reliable aseptic environment. What sets the Pura apart is its robust bio-decontamination system using ionHP+ H2O2, ensuring rapid Log 6 bioburden reduction. This isolator is ideal for pharmaceuticals and biopharmaceuticals, particularly in sterility testing of products like sterile injectables and vaccines. It features PLC control with local HMI and SCADA packages for seamless operation, integrating easily with OEM and third-party equipment. Constructed from durable 316 stainless steel and toughened safety glass, the Pura meets strict ISO and GMP guidelines, making it suitable for Grade D cleanrooms and above. The system supports direct inoculation and filter membrane tests while providing reliable environmental monitoring. Assembly and manufacture are conducted in the UK, ensuring compliance and a high standard of quality. Configuration options allow personalization to meet specific production needs, helping you maintain stringent aseptic standards with ease.

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