Two lyophiliser unloading isolators for hygroscopic products

Ensure precise moisture control and sterility for hygroscopic pharmaceutical products with advanced unloading isolators, optimizing freeze-drying processes for sensitive formulations.

Unloads and Isolates Lyophilised Products

The Two Lyophiliser Unloading Isolators from Telstar offer specialized solutions for handling and unloading hygroscopic products post-freeze drying. These isolators are designed to provide low moisture control using dry N2 with precise dew point regulation. Ideal for pharmaceutical manufacturers and biotech companies, the equipment ensures safe manipulation of lyophilized vaccines, drugs, sterile injectables, and aseptic vials. With a structure comprising a left-hand chamber, middle pass chamber, and right-hand chamber, each with multiple glove ports, it facilitates seamless operation and prevents contamination. Fully compliant with GMP standards, these isolators support integration into existing aseptic and multi-chamber operations, offering engineering support for custom configurations.

Benefits

  • Ensures product integrity with precise low moisture control during unloading.
  • Enhances operational efficiency with separate chambers for isolation and processing.
  • Complies with GMP standards for safe pharmaceutical handling.
  • Minimizes contamination risk with controlled nitrogen environments.
  • Adaptable design supports integration with existing aseptic processes.

General


Applications
Liquid formulations,Aseptic vials,Sampling,Sterile pharmaceutical products,Syringe filling,Biopharmaceuticals,Hygroscopic products,Api analytical,Pharmaceutical powders,Ophthalmic products
End products
Sterile liquid injectables,Sterile injectable powders,Lyophilized vaccines,Lyophilized drugs,Ophthalmic solutions,Pre-filled syringes,Drug sampling kits,Active pharmaceutical ingredients (apis)
Steps before
Freeze Drying Cycle,Lyophilisation,Hygroscopic Product Preparation
Steps after
Unloading,Low Moisture Control,Sterile Packaging
Input ingredients
hygroscopic product,low moisture
Output ingredients
lyophilised product,dry product
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Unloading unit glove count
LH
Moisture control method
Dry N2 with dew point control
Year of manufacturing
2016

Operating Characteristics


Low Moisture Control
Dry N2 with dew point control
Isolator Type
Lyophilizer Unloading Isolator
Chamber Configuration
LH
Year of Production
2016
Location
Spain

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Syringe Filling
Aseptic
Ophthalmic Filling
Aseptic
Vial Filling
Aseptic

Physical Characteristics


Low Moisture Control
Dry N2 with Dew Point Control
Chamber Glove Configuration - LH chamber
5 Glove Lyo Unloading Unit
Chamber Glove Configuration - Middle Chamber
4 Glove Common Pass Chamber
Chamber Glove Configuration - RH chamber
5 Glove Lyo Unloading Unit

Custom Options


Control panel type
HMI with touch screen
Integration possibilities
SCADA system integration
Glove port configuration
5 glove Lyo unloading unit
Nitrogen drying method
Dry N2 with dew point control