Mixes, Emulsifies, and Homogenizes Diverse Product Formulations

The MaxxD from ProXES is a high shear emulsifier designed for diverse industrial applications, offering exceptional precision in mixing, emulsifying, and homogenizing. This equipment utilizes rotor-stator technology to ensure even distribution and texture consistency, integrating seamlessly into your existing production line. Ideal for food, pharmaceutical, cosmetic, and chemical sectors, it processes capacities up to 5,000 kg/hour. The MaxxD supports continuous and batch operations, handling a wide range of viscosities in products like sauces, creams, and lotions. Its PLC-controlled system enables efficient automation with options for remote monitoring, empowering you to optimize operations with precision. Constructed from stainless steel, it offers superior corrosion resistance, meeting industry standards such as GMP and FDA. The built-in CIP (Clean-In-Place) system ensures efficient cleaning between batches, minimizing downtime. Customizable configurations are available to tailor the system to your unique production requirements, backed by comprehensive engineering support from ProXES.

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Homogenizes and Disperses Ingredients Efficiently

The MaxxD High Shear Emulsifier from ProXES offers a robust solution for manufacturers in the food and cosmetic industries aiming to achieve consistent emulsions and dispersions. This equipment stands out with its rotor-stator design, ensuring optimum texture and stability across diverse products like mayonnaise, lotions, and ointments. Capable of processing up to 5,000 kg/h, the MaxxD supports both lab and industrial scales, providing versatility across various production stages. It integrates seamlessly into production lines with its PLC-controlled automation, enabling precise adjustments and remote monitoring. The MaxxD’s energy-efficient design uses optimized motor control, which reduces consumption by 30%. Constructed with high-grade stainless steel, it offers excellent corrosion resistance and long-term durability. Additionally, it adheres to GMP standards, ensuring compliance for pharmaceutical applications. The included CIP system simplifies cleaning, ensuring contamination-free transitions between batches. ProXES provides full customization and engineering support, allowing for tailored rotor speeds and system configurations to meet specific processing needs.

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Processes and Controls Production for Diverse Applications

The ProXES engineered-to-order Continuous Processing System excels at integrating multiple critical functions such as aseptic processing, emulsifying, and crystallizing, tailored for the food, personal care, pharma, and advanced materials industries. It efficiently manages applications from baby food and chocolate to creams and chemical suspensions. Capable of handling both liquid and solid product types with a focus on high-speed operations, the system processes up to several thousand kilograms per hour, depending on the configuration. Its modular design supports seamless integration with existing production lines, offering advanced PLC control for precise process management.

With a commitment to energy efficiency, the system incorporates sophisticated motor control for reduced energy consumption and supports CIP systems for effortless, contamination-free cleaning. Constructed from high-grade materials like stainless steel to ensure compliance with industry standards, it meets GMP and FDA regulations for sensitive applications. ProXES provides robust customization options, enabling tailored solutions from throughput capacities to material choice, ensuring operational reliability and optimal performance in challenging environments.

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Processes and Homogenizes Liquid-Solid Mixtures Efficiently

The Multistage Mixer Type O from Probst & Class is an innovative solution designed to enhance emulsification and dispersion in various industrial applications, including the pharmaceutical, food and beverage, chemical, petrochemical, and cosmetics sectors. Utilizing a sophisticated three-stage rotor-stator system, this equipment achieves precise homogenization and consistent droplet size reduction, optimizing your production line for liquids, slurries, and solid mixtures.

Equipped with a vertical enclosed motor, it supports both in-line and batch operations with a throughput of up to 50,000 liters per hour, adapting seamlessly to continuous and pilot processes. Its flexibility extends to a range of material viscosities, ensuring efficient mixing and de-agglomeration. The unit’s robust construction features adaptable hoppers and piping connections, including threaded nozzles and tri-clamps, facilitating integration into diverse processing setups and enhancing workflow efficiency.

With options for various mechanical seals and a PTFE FDA-compliant seal system, the Multistage Mixer Type O prioritizes ease of maintenance and long-term durability. Additionally, the machine can be tailored with custom stator-rotor combinations and advanced automation features like a frequency converter and recirculation system. Meeting stringent industry standards, it offers reliable, energy-efficient performance, ideal for producing high-quality end products such as mayonnaise, face creams, and bitumen emulsions.

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Processes Emulsions and Suspensions Efficiently

The Multistage Mixer (Vibroreactor) Type EL from Probst & Class GmbH & Co. KG is designed for precision mixing required in industries like pharmaceuticals, food and beverage, chemical, petrochemical, and cosmetics. It features a three-stage rotor-stator system that ensures efficient emulsification and dispersion by achieving droplet sizes below 5 µm. With a horizontal, in-line operation, the Type EL can process up to 50,000 liters per hour, adapting seamlessly to continuous production lines and reducing mixing times significantly.

Equipped with a bearing block allowing the use of standard B3 motors, it efficiently handles high inlet pressures and viscosities. The available mechanical and lip seals comply with FDA requirements, fulfilling stringent industry standards. This mixer is particularly suited for applications involving emulsions, cosmetic formulations, concentrated juices, bitumen emulsions, and more, producing end-products like dressings, face creams, and shampoos with precision and consistency. Customization options include ATEX versions, sterilization design, and IE3 standard motors, supporting various industry-specific needs. Additionally, its design facilitates easy cleaning and maintenance, crucial for maintaining high productivity levels.

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Ensures Precise Mixing and Emulsification

The Emulsifier TR+ from Pierre Guerin is engineered to tackle the sophisticated demands of biopharmaceutical and food production. Renowned for its ability to achieve industry-leading shear rates, this emulsifier is essential for ensuring consistent product mixtures in applications like vaccine production, yogurt creation, and wine processing. Utilizing cutting-edge CFD simulation for optimal design, it integrates seamlessly into existing production lines with its PLC-controlled automation. The TR+ operates efficiently with reduced energy consumption, thanks to its precise motor control. Crafted from high-quality stainless steel, it ensures durability and resistance to corrosive substances, meeting stringent GMP and FDA standards. The unit supports easy cleaning with its built-in CIP system. Enhanced by Pierre Guerin’s customization and engineering support, it can be tailored to fit specific production needs, whether in batch, pilot, laboratory, or continuous operations.

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Processes Dough and Batter for Bakery Production

The Pioneer Medium Duty Triple Roller Bar Mixer from Peerless Food Equipment stands out with its robust construction and adaptability in bakery production. Engineered for medium-duty operations, it utilizes a triple roller bar mechanism to ensure thorough dough kneading, enhancing dough development for consistent bakery items like bread, pizza, and energy bars. With food-grade 304 stainless steel construction, the mixer offers excellent durability and easy maintenance. It accommodates batch processes with a hydraulic tilt feature for efficient handling and safety. Certified with ANSI/ASB/Z50.2/BISSC & CE standards, it ensures compliance with sanitation and safety regulations, making it ideal for bakeries and snack production facilities. Optional customization includes features like a stainless steel bowl jacket for temperature control, enhancing versatility and performance in varying processing conditions.

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Applies Liquids Evenly to Pellets and Extrudates

The Continuous Coaters from Ottevanger Milling Engineers deliver precision in applying liquid coatings to feed pellets and extrudates. These coaters employ a sophisticated spray box system to ensure uniform liquid distribution, ideal for applications in pet food, aqua feed, and compound feed production. With capacities ranging from 1 to 40 tons per hour, they easily integrate into large-scale, automated production lines, bolstering efficiency and product quality.

Constructed with stainless or mild steel and featuring a 50 mm insulated jacket with heat tracing, these coaters enhance liquid absorption while preventing contamination. The hinged inspection hatches along the mixing trough simplify cleaning and maintenance, vital for minimizing downtime. Multiple dosing systems for oils, vitamins, and enzymes allow for versatile product enhancement.

Options for customization and engineering support further ensure that these coaters meet specific operational requirements. Their robust design and variable heating system align with rigorous production demands, making Ottevanger Continuous Coaters an integral part of any feed production process.

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Mixes and Emulsifies Small-Scale Batches

The MPV231-EF Emulsifier from OMVE is a high shear batch mixing solution tailored for R&D centers and application labs. This compact emulsifier ensures precise mixing and dosing of powders and liquids, achieving consistent, stable emulsions across various products like almond milk, Greek yogurt, and craft beer. Its HMI-controlled system allows seamless integration and automation, facilitating efficient heating, cooling, and ingredient management. Built from stainless steel, it incorporates a Cleaning-in-Place (CIP) program for minimal maintenance downtime. Ideal for small-scale operations, the MPV231-EF optimizes energy use, supports diverse material compatibility, and adheres to stringent industry certifications. Customization options ensure the emulsifier aligns perfectly with your production needs.

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Blends and Mixes Liquids and Powders

The MPV3201-BL from OMVE is a closed blending vessel tailored for lab and pilot-scale operations in the food, beverage, and nutraceutical industries. Its adaptability lies in its customizable configuration, allowing the integration of high-speed mixers or high-shear tools for effective blending of both liquids and powders. You can choose from vessel capacities ranging from 20L to 400L, with larger options available upon request, ensuring scalability for different production needs. This vessel supports a wide variety of applications, from plant-based milks and sauces to protein shakes and cocktail mixers, streamlining the blending process with precision.

Equipped with CIP capability, optional automation features, and real-time monitoring via touchscreen, it ensures efficient and hygienic operations. The double-jacketed design allows for precise heating and cooling processes, enhancing product consistency. Constructed in stainless steel, it offers robust corrosion resistance, a critical feature for reliable long-term use in various processing environments. Ideal for R&D departments, laboratory settings, and process plants, the MPV3201-BL provides the flexibility and control necessary for developing and refining liquid and powder-based products.

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