Roasts, Sterilizes, and Pasteurizes Grains and Seeds

The Revtech Versatile Continuous Coil Roaster, an innovation from Revtech Process Systems, excels in the precise roasting, pasteurization, and sterilization of grains, seeds, and nuts. Employing a patented process, it utilizes electrical heating combined with vibrational transport in a closed spiral system for consistent and efficient heat treatment. It is ideal for producing a range of end-products such as beer malt, roasted oats, and pasteurized almonds, while ensuring safety with a validated reduction of pathogens like salmonella.

Capable of continuous, fully automated operation, this system integrates seamlessly into existing production lines. It boasts significant energy efficiency, consuming approximately 100 kW/ton for pasteurization, and between 150 to 300 kW/ton for roasting, enabled by optimized heat transfer and low steam usage. Constructed from durable stainless steel, it guarantees corrosion resistance and longevity.

With compliance to FDA standards and certifications from the Almond Board of California, the equipment is tailored for food and chemical industry manufacturers prioritizing cleanliness and safety. Its design facilitates easy cleaning and maintenance, supported by Revtech’s engineering teams for any customization needs.

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Processes Liquids via Direct Steam Injection

The HT323 Direct Steam Injection UHT Pilot System from OMVE is tailored for research and development in liquid food and beverage processing, offering precise control for Ultra-High Temperature (UHT) applications. Its sanitary design integrates a Direct Steam Injection mechanism, ensuring that your plant-based milks, yogurts, and nutraceutical beverages reach optimal thermal processing conditions swiftly. Operating at a nominal capacity of up to 1000 liters per hour, this system excels in handling diverse applications, from dairy to alcoholic drinks.

The system’s high automation level simplifies operation via a PLC interface, reducing operator intervention while ensuring consistent quality output. Energy efficiency is enhanced by its flash tank with a 20-bar pump outlet pressure, facilitating rapid cooling and improving product quality. The CIP and SIP readiness ensures minimal downtime and efficient cleaning, aligning with stringent hygiene standards prevalent in food and beverage industries.

Materials constructively combat corrosion, meeting industry standards for longevity and resilience in demanding processing environments. Customization options allow for tailored specifications, supported by OMVE’s engineering expertise, ensuring seamless integration into your existing pilot plant framework.

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Heats, Cools, and Sterilizes Liquid Products

The HT324 Direct Steam Infusion & DSI System from OMVE is specifically engineered for those in the dairy, beverage, and food processing industries seeking robust solutions for heat treatment and sterilization of liquid products. This system combines Direct Steam Infusion and Steam Injection technologies, allowing for rapid heating and cooling profiles which preserve product quality by minimizing thermal degradation and achieving high spore kill rates. With nominal capacities of 100 or 200L/hr, the HT324 offers PLC-controlled operations, ensuring high levels of automation and process control. It’s designed for in-line and stand-alone operations, making it versatile for different production settings. Unique features include a 20-bar flash tank pump outlet pressure and a 0.2 bar(a) vacuum in the flash tank for maximum cooling efficiency. Additionally, the system integrates seamlessly with existing UHT pilot plants and includes automatic CIP/SIP systems for effective cleaning. Compliance with industry standards ensures reliable operation across a range of applications, from milk and yogurt to nutraceutical drinks and plant-based beverages.

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Processes High-Viscosity Products and Large Particles

The HT326 UHT/HTST Pilot from OMVE is engineered to meet the demands of processing high-viscosity products and fruit particles up to 7mm in size. Equipped with scraped surface heat exchangers (SSHE) and low shear pumps, it ensures gentle handling and precise heat treatment, ideal for applications in dairy, plant-based products, soups, sauces, and beverages. It processes up to 500L/h, integrating seamlessly into your production line with automated PLC control and both CIP and SIP capabilities, minimizing contamination risks and downtime. This versatile system supports a range of processes, including homogenizing, deaeration, sterilization, and pasteurization. Its construction in robust materials guarantees compatibility and compliance with food and beverage industry standards, providing reliable performance for R&D and pilot plant operations.

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Replicates Industrial Pasteurization for Small Batches

The HT205 Spray Pasteurizer from OMVE is a compact solution for laboratories and pilot plants, enabling precise pasteurization of small sample sizes. Utilizing a mini tunnel design, it allows replication of full-scale industrial pasteurization processes while minimizing resource use. This equipment is ideal for food and beverage applications, supporting products such as plant-based milk, yogurt drinks, and sauces. It employs an integrated temperature sensor placed inside a dummy bottle to ensure accurate temperature control at the coldest spot, and calculates the pasteurization value (PU-value) for effective process reproduction. The automatic system features a programmable touchscreen interface and supports data logging for comprehensive process control. Its energy-efficient operation is complemented by powerful heating capacity, delivering swift heating curves. The HT205 is constructed with high-quality materials for durability and compliance with industry standards, making it suitable for diverse liquid product testing and development.

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Controls Temperature, Pressure, and Agitation for Testing

The HT207 Lab Can Retort from OMVE is a precision laboratory system designed for food and beverage developers needing reliable control over heat treatment processes. This equipment stands out by offering precise temperature, pressure, and agitation controls essential for testing and validating new recipes and packaging materials. Equipped with advanced data loggers and intelligent controls, it ensures accurate heat penetration and temperature distribution tests, critical for shelf-stable low-acid canned foods and beverages. Suitable for applications across plant-based, dairy, and nutraceutical industries, the HT207 supports a wide range of end products such as almond milk, craft soda, and canned cocktails. Its compact design and user-friendly interface make it ideal for research and development departments focused on fine-tuning product formulations. The system is built with automation for streamlined operations and can integrate seamlessly into lab environments for efficient product testing. Moreover, it facilitates sustainability efforts by enabling precise energy usage monitoring during testing phases.

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Processes Heat-Sensitive Liquid Formulations

The HT220DSI Direct Steam Injection UHT System from OMVE is a versatile solution designed to optimize the processing of both low and high acid liquid formulations. This system employs direct and indirect heat treatment methods, efficiently utilizing steam for rapid heating and subsequent flash cooling. Ideal for applications ranging from plant-based beverages to high-viscosity baby foods, the HT220DSI accommodates diverse industries such as food, beverage, dairy, and nutraceuticals.

Engineered for flexibility, the system’s integration with upstream and downstream homogenizers provides additional control over product texture and consistency. Its automation capabilities ensure precise reproducibility of formulations, while the CIP and SIP ready design maintains high sanitary standards for efficient cleaning and maintenance. With optional multistage cooling and deaeration processes, the HT220DSI can handle complex recipes with ease.

Offering complete process visibility through advanced control interfaces, this system is suitable for R&D environments and scale-up operations, making it a preferred choice for food scientists and manufacturers aiming to ensure product quality and safety.

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Sieves and Filters Powders and Granules

The INOXPAGO Sieving Machine from INOXPA is designed to optimize the separation and filtration of powders and granules across various industries, including food, dairy, bakery, beverage, and pharmaceuticals. Utilizing centrifugal blades, it ensures precise granulometry and efficient impurity removal. Capable of processing up to 4,000 kg/hour, this machine accommodates different micron ratings to suit your product needs while requiring minimal maintenance due to its streamlined operational design. Constructed with high-quality materials, it offers excellent corrosion resistance and is available in stainless steel configurations. Its integration into existing systems is seamless, with options for gravity feeding or a pneumatic transport connection. Additionally, it adheres to stringent industry standards, supporting GMP and FDA compliance, and includes a customizable design to meet specific processing requirements. The equipment incorporates CIP systems, ensuring easy and thorough cleaning between product changes.

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Mixes and Dispenses Hydroalcoholic Gel Components

The CMC-ATEX System by INOXPA is a versatile mixing unit tailored for the production of hydroalcoholic gels, particularly suited for cosmetic and pharmaceutical industries. It employs a rotor-stator mixer to ensure efficient dispersion and homogenization of thickeners like xanthan gum and carbopol in alcohol-based solutions. The system supports both batch and continuous operations, capable of handling viscosities up to 5000 cP with adaptability for more viscous products.

Engineered with AISI 316L stainless steel for corrosion resistance, it integrates seamlessly into production lines, featuring CIP capabilities for efficient cleaning. The CMC-ATEX is fully ATEX-certified for safe operation in volatile environments and is equipped with a control panel for seamless integration with existing automation systems. Options for customization include anchor-type agitators, jacketed tanks for thermal control, and skid-mounted pumps, ensuring the system meets specific production requirements.

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Processes and Mixes Liquids and Solids Efficiently

INOXPA’s Industrial Mixing and Blending Skid Systems offer a versatile solution for food, cosmetic, and pharmaceutical processing. These systems excel in precise liquid and solid processing, utilizing advanced centrifugal pumps and agitators to ensure consistent mixing and blending. Capable of integrating seamlessly into existing production lines, they accommodate diverse applications from yogurt to liquid soaps. With a robust throughput, they efficiently manage large volumes, using energy-efficient technology to reduce operational costs. Constructed with corrosion-resistant materials, they meet stringent industry standards, including GMP and FDA regulations. The built-in CIP systems streamline cleaning, ensuring minimal downtime. Custom engineering support is available for specialized requirements, enhancing operational efficiency and product quality.

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