Freezes and Mixes Ice Cream Continuously

The Freezmat AC1 from Catta 27 is a semi-automatic piston pump continuous freezer specifically engineered for industrial ice cream production. It integrates a robust continuous refrigeration system with a piston pump to optimize the freezing process, ensuring smooth incorporation of cream mixture and air. Ideal for applications such as gelato, sorbets, and novelty ice cream, it supports a wide range of end-products from creamy ice cream sandwiches to dairy-free popsicles.

The Freezmat AC1 offers multiple hourly production capacities, from 100 to 1,200 liters, catering to diverse manufacturing scales while maintaining consistent product quality. Its efficient use of refrigerant fluids, including R 404A and R 507A, not only ensures optimal temperature control but also complies with demanding international standards. The system’s modular design facilitates easy integration into existing production lines and supports seamless automation with PLC controls.

Additionally, the equipment features energy-efficient components like variable-speed motors for reduced operational costs and eco-friendly operation. Constructed from high-grade materials to resist corrosion and meet stringent safety standards, the Freezmat AC1 ensures durability in demanding industrial environments. Customizable configurations and engineering support are available to tailor the unit to specific process requirements, enhancing the flexibility and efficiency of your production line.

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Mixes, Freezes, and Moulds Ice Cream Products

The K60 and K120 pilot plants from Catta 27 are engineered to streamline the development and semi-industrial production of ice cream and desserts. These versatile systems mix, freeze, and mold various products, including ice cream cups, cones, and sticks. With cycle production capacities of 200 and 300 liters respectively, they offer tailored solutions for both small-scale R&D and larger production environments. Integrated PLC controls enable precise management of all processes, from mixing to hardening, ensuring consistency across batches. The equipment utilizes an R 404A and R 507 refrigerant system, optimized for energy efficiency and environmental compliance. Built to withstand demanding production schedules, the K60 and K120 feature robust construction in corrosion-resistant materials. Maintenance is straightforward with easily accessible components, and the entire system can be configured to meet specific operational needs, backed by Catta 27’s expert engineering support.

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Shapes and Hardens Ice Cream and Desserts

The Eskimoline series from Catta 27 offers versatile Linear Mould Machines tailored for ice cream and dessert production. These machines stand out for their modular design, enabling seamless integration into existing production lines with flexibility for various product shapes and capacities. Utilizing a customizable moulding and hardening process, the Eskimoline excels in producing high-quality extruded popsicles, chocolate-covered bars, and layered cakes, supporting processing capacities ranging from 7,500 to 28,000 pieces per hour. Each unit is equipped with PLC control for optimal automation, while energy efficiency is improved through advanced refrigerant options like FREON and NH3. Constructed with durable materials, the machines ensure compliance with food industry standards and feature easy maintenance access, supporting continuous, high-speed production demands.

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Moulds and Cools Ice Cream and Desserts

The Walzer Catta 27 from Catta 27 is a versatile rotary mould machine tailored for the food and ice cream production industries, offering seamless integration for continuous and automatic high-speed operations. This monoblock system is engineered to handle diverse end-products such as Cornetto cones and Häagen-Dazs sandwiches, thanks to its robust moulding and cooling capabilities. With throughput reaching up to 42,000 pieces per hour, it accommodates a broad range of applications from push-up water-ice to extruded stick ice cream.

Equipped with a variety of row configurations and optional accessories, the Walzer Catta 27 ensures flexibility and differentiation in production. Its automated features are controlled via an intuitive interface, simplifying operations with PLC systems for precision monitoring and minimal manual intervention. The machine’s efficiency is enhanced by a proprietary cooling system utilizing Freon or NH3 refrigerants, optimized for reduced energy consumption.

Constructed with durable materials to withstand continuous operation and maintain stringent hygiene standards, the Walzer Catta 27 incorporates an automatic cleaning system, minimizing downtime and preserving product integrity. Customization options, along with comprehensive engineering support, allow for tailored solutions, ensuring this equipment meets specific production requirements while maintaining quality and compliance with relevant industry standards.

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Fills and Packages Ice Cream Products

The ICEPACK Linear Filling Machines from Catta 27 are fully modular systems tailored for the ice cream production industry. With customizable configurations, these machines specialize in filling and packaging a wide range of ice cream products, such as tubs, cones, and extruded sticks. Designed for high-speed operations, the ICEPACK ensures seamless integration into existing production lines, delivering up to 29,000 pieces per hour. Automation is streamlined with programmable logic control, allowing for precise adjustments to meet diverse production needs. With support for various product types, including solid and slurry mixtures, the ICEPACK accommodates different materials and packaging styles. Built for durability, these machines feature options for stainless steel construction, ensuring longevity and ease of maintenance. Catta 27 offers engineering support to modify machine specifications, ensuring the equipment fits specific operational requirements while maintaining compliance with industry standards.

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Fills and Packs Ice Cream Products

The ROTO series from Catta 27 s.r.l. offers rotary filling machines tailored for ice cream and dessert manufacturers, providing exceptional flexibility and compact design. Equipped with a modular station layout, these machines enable seamless integration into existing production lines, efficiently filling and packing a variety of products, such as cones, cups, and tubs. Each model—ROTO S, ROTO M, ROTO B, and ROTO CLP—accommodates different throughput needs, ranging from 2,000 to 3,000 products per hour. The machines operate in high-speed, continuous, and semi-automatic modes, ensuring uninterrupted production with customizable configurations. Constructed for durability and ease of maintenance, the ROTO series supports diverse ice cream applications, from vanilla ice cream sandwiches to hazelnut tartufo desserts, meeting the stringent demands of food safety standards.

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Mixes, Freezes, and Pumps Ice Cream Mixtures

The Freezmat KSR Semi-automatic by Catta 27 is an engineered lobe pump freezer designed for the industrial production of ice cream and frozen desserts. This system integrates patented lobe pumps, which facilitate the seamless mixing and freezing of mixtures containing solid inclusions such as fruit pieces and seeds, transferring these into a continuous freezing chamber. The equipment supports a range of applications, including the production of enhanced-volume ice cream varieties through the infusion of sterile air, yielding products like stick ice cream, water-ice lollies, and extruded sandwiches.

With a processing capacity ranging from 100 to 1,500 liters per hour, the Freezmat KSR accommodates different production scales. Operating on a semi-automatic cycle, it seamlessly integrates with your existing production line, while its advanced electronic system manages recipe parameters and ice cream volume increases. The unit uses R 404A, R 507A, or R 449A refrigerants and supports a CIP (Clean-In-Place) system for efficient cleaning without disassembly, minimizing downtime and maintaining hygiene standards. Available in corrosion-resistant materials, it offers reliable performance in demanding production environments.

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