Dries and Mixes Bulk Materials Efficiently

The Fluid Bed Dryer TG 200 from Retsch is a laboratory-scale dryer designed to handle a diverse range of materials, including organic, inorganic, chemical, and pharmaceutical bulk quantities. Utilizing a fluidized bed process, it efficiently dries and mixes materials without localized overheating, avoiding caking and ensuring uniform moisture removal. Ideal for applications in R&D, quality control laboratories, and various industries like pharmaceuticals, food, and recycling, the TG 200 supports drying times as short as 5 to 20 minutes, contingent on product characteristics such as quantity and moisture content.

The TG 200 features a robust 1000-watt blower delivering an air volume of 185 m³/h, paired with a 2000-watt heater for optimal performance. Users can easily manage the drying process with digital controls to adjust temperature, drying time, and air flow continuously, allowing a high level of customization. Its design facilitates easy integration into bench-top operations with capabilities for continuous operation.

Designed with practicality in mind, this dryer includes configurable settings for up to 9 standard operating procedures (SOPs) and offers a wide range of containers to support various research and production needs. The use of an interval operation system allows for enhanced mixing of the fluidized bed, with an emphasis on maintenance simplicity attributed to its brushless motor. This equipment is compatible with standard electrical systems (200-240 V) and adheres to CE standards, ensuring it meets the rigorous requirements of today’s laboratory environments.

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Processes and Refines Microspheres for Drug Delivery Systems

The MSR™ MicroSphere Refiner by Powder Systems Limited (PSL) is a comprehensive solution for pharmaceutical and biotechnology manufacturers focused on drug delivery via microspheres. This fully automated system integrates multiple stages of processing, including classification, filtration, de-watering, washing, drying, freeze-drying, sampling, and recovery. Designed for aseptic, batch operations, it addresses the challenge of handling valuable microspheric products by maximizing product recovery and maintaining batch consistency.

Featuring capabilities for both liquid and solid product types, the MSR™ accommodates various vessel sizes, with options supporting product cake volumes from 1.25 to 21.8 liters. The flexible design of the MSR™ supports multi-product applications, making it adaptable to rapidly changing production requirements. Enhanced process control is ensured through the integration of Process Analytical Technology (PAT), allowing for real-time quality monitoring and adherence to Good Manufacturing Practices (GMP), GAMP5, and 21 CFR Part 11 regulations.

The unit’s modular design supports seamless integration into existing pharmaceutical production lines, with vessel materials ensuring chemical compatibility and corrosion resistance. Maintenance is simplified via a Clean-In-Place (CIP) option, promoting contamination-free operations. The MSR™ is engineered for scalability, enabling a smooth transition from R&D to commercial production, ensuring critical process parameters are maintained throughout scale-up.

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Applies Liquids Evenly to Pellets and Extrudates

The Continuous Coaters from Ottevanger Milling Engineers deliver precision in applying liquid coatings to feed pellets and extrudates. These coaters employ a sophisticated spray box system to ensure uniform liquid distribution, ideal for applications in pet food, aqua feed, and compound feed production. With capacities ranging from 1 to 40 tons per hour, they easily integrate into large-scale, automated production lines, bolstering efficiency and product quality.

Constructed with stainless or mild steel and featuring a 50 mm insulated jacket with heat tracing, these coaters enhance liquid absorption while preventing contamination. The hinged inspection hatches along the mixing trough simplify cleaning and maintenance, vital for minimizing downtime. Multiple dosing systems for oils, vitamins, and enzymes allow for versatile product enhancement.

Options for customization and engineering support further ensure that these coaters meet specific operational requirements. Their robust design and variable heating system align with rigorous production demands, making Ottevanger Continuous Coaters an integral part of any feed production process.

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Fills and Doses Liquid to Pasty Products

The FILLY Laboratory Liquid and Cream Filling Machine by Marchesini Group is expertly designed to meet the diverse needs of lab environments in the cosmetic and personal care industries. With the ability to fill liquid, creamy, and pasty products seamlessly, the FILLY stands out for its adaptable dosage range up to 1100 ml, ensuring precision and flexibility. This pneumatic-driven unit operates efficiently in both intermittent and continuous cycles, allowing for independent adjustment of suction and batch speeds to cater to your specific production demands. Ideal for crafting lotions, shampoos, body creams, and even cream-based pharmaceuticals, it maintains a compact footprint suitable for top bench placement or mobility on wheels. The FILLY supports integration across a range of laboratory operations, offering customizable features to align with process requirements while maintaining ease of cleaning and maintenance.

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Emulsifies, Mixes, Heats, and Cools Medium-Scale Batches

The TURBO-MEK 25 – 1000 Series from Marchesini Group is a versatile vacuum turboemulsifier designed for medium-scale production in the cosmetics and personal care sectors. Specializing in processing liquid and creamy products, this equipment ensures consistent emulsification and mixing through its advanced system of slow mixers with counter-rotating movement and optional double-planetary blades. With a capacity ranging from 25 to 1000 liters, it effectively handles a variety of applications, including moisturizing lotions, skin serums, and pharmaceutical syrups.

Equipped with a tilting, jacketed vessel for precise heating and cooling utilizing electric resistances or steam, the TURBO-MEK guarantees optimal thermal management throughout the production process. Its vacuum circuit allows for controlled processing conditions, while pressure-assisted vessel emptying facilitates efficient product transfer. The stainless steel construction ensures durability and resistance to corrosion, complemented by an optional full Atex certification for enhanced safety.

Automation is enhanced with a 12” touchscreen interface and optional D-connect for remote service, enabling easy integration into batch processing lines and reducing downtime. Incorporating inverter-regulated speed control on both the turbine and mixers, this equipment minimizes energy usage, contributing to an environmentally-friendly manufacturing process. Additionally, optional ancillary melters and CIP readiness provide further customization and maintenance benefits, ensuring that the TURBO-MEK 25 – 1000 Series meets diverse production needs with reliability and precision.

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Mixes, Granulates, and Sieves Pharmaceutical and Cosmetic Products

The Lödige Mixing Granulator is engineered to meet the stringent demands of the pharmaceutical, cosmetics, and food industries. This high-shear mixer utilizes a sophisticated three-bladed tool rotating within a vertical, cylindrical vessel to achieve vortex-like circulation, ensuring rapid and uniform mixing and granulation. Equipped to handle pharmaceutical powders, granulated products, and more, it supports the creation of diverse end products such as tablets, facial powders, and seasoning blends. The mixer features automated liquid addition, either gravimetric or via pump, optimizing distribution, while an optional wet sieve on discharge ensures granule homogeneity. The PC/PLC-based control system, compliant with CFR-21 Part 11, offers intuitive operation with full process parameter visibility, ensuring precise batch documentation. Designed with a modular WIP system, it allows for efficient cleaning and maintenance. Compliance with GMP standards and available ATEX concepts provides assurance in controlled environments. Customizable options include a heating/cooling jacket, vacuum feeding, and integration with fluid bed processors, delivering adaptable solutions for varied production needs.

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Dries and Granulates Multi-phase Products

The DRUVATHERM® Granulation Dryer from Lödige Maschinenbau is engineered for continuous drying and granulation of multi-phase products, offering a seamless operation ideal for complex production environments. By combining convection and contact drying within a fluidized bed, this equipment excels in handling materials with difficult flow characteristics, such as xanthan gum, battery cathode materials, and titanium powder. With its robust capacity for the chemical, food, and pharmaceuticals industries, it ensures reliable drying while maintaining product integrity. The machine’s design supports PLC integration for automation and precise control, optimizing energy usage through thermal energy application via heated jacket surfaces. Available in various material options to meet specific corrosion resistance requirements, the DRUVATHERM® complies with industry standards, ensuring safety and reliability. Easy to maintain, it features an optional CIP system that streamlines cleaning processes, enhancing productivity and reducing downtime.

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Processes Lactose into Edible Powder

The L-TECH™ Industrial Lactose Drying System from RELCO® delivers precision processing of lactose into high-quality edible powder, ideal for the dairy and pharmaceutical industries. It features a multi-stage process of crystallization, refining, and drying, ensuring consistent product purity and moisture control. This system excels in applications ranging from whey protein concentrates to pharmaceutical excipients. Built for continuous, high-speed operation, it integrates seamlessly into existing production lines with its automated, PLC-controlled operations. Its compact design minimizes footprint while maintaining a high throughput. Compliant with 3A standards and USDA guidelines, it also offers efficient energy usage, reducing operational costs. The system’s components, like the crystallizer and fluid bed dryer, are designed for easy cleaning with CIP capability, enhancing hygiene and maintenance efficiency. Customization options are available to meet specific production demands, supported by RELCO®’s engineering expertise.

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Evaporates and Dries High-Solids Dairy Permeate

The L-TECH™ Permeate Drying System from Kovalus Separation Solutions is engineered for the efficient drying of edible permeate derived from milk or whey filtration. This system stands out with its Hi-Con falling film-finished evaporator, which minimizes energy requirements by maximizing water removal. Its Triple C Processor facilitates continuous cooling and crystallizing, ensuring effective lactose crystallization and reducing stickiness in powder format. Capable of processing solids concentrated to 75%, the L-TECH™ integrates an air-lift dryer and a fluid bed for enhanced drying and fines agglomeration. This system handles continuous, high-speed operations, making it ideal for producing diverse dairy powders including lactose, whey, and milk permeate powder. Designed to 3A and USDA standards, it incorporates safety features such as explosion venting and a compact footprint for versatile plant integration. Automated control and efficient design ensure minimal operational and maintenance expenses, aligning with demanding industrial and food-grade applications.

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Dries and Agglomerates Dairy and Food Powders

The Tall Form Bustle Dryer from Kovalus Separation Solutions is a versatile drying system tailored for producers in dairy and food industries. Utilizing a vertical hot air distributor, it efficiently dries products like nonfat dry milk and whey protein concentrates while enhancing agglomeration and minimizing moisture variance through its vibrating plug flow beds. This dryer supports high throughput with features like quick nozzle adjustability and fines return systems for optimal bulk density. It is designed for seamless integration, supporting continuous and high-speed operations with PLC control options. Customizable elements include multi-fuel indirect heaters and adaptable feed systems, ensuring compatibility with diverse production needs. Built with energy efficiency in mind, it offers heat recovery options and features various material finishes for durability in corrosive environments. Additionally, its compliance with industry standards and optional retractable CIP nozzles ensure easy maintenance and hygiene.

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