Propagates and Maintains Yeast for Beer Production

The GEA YEAST-STAR® Yeast Propagation System is a comprehensive solution developed by GEA for breweries and beverage manufacturers to optimize yeast health in beer production. This system is engineered to provide vigorous, actively fermenting yeast with a unique hygienic design, ensuring the preservation of yeast viability and vitality. By incorporating optimal aeration rates, a gentle circulation loop, and a sterile air station with a candle filter, the system minimizes foam formation and guarantees homogeneous mixing.

This yeast management solution is tailored for brewing processes like lager, ale, stout, pilsner, and even non-alcoholic beer, ensuring high-quality outputs. It supports continuous and automatic operation, facilitated by a frequency-controlled pump and controlled overflow valve to compensate for variations in yeast consistency and wort flow rate. The differential turbidity measurement method accurately determines yeast cell count, and the system’s static mixer ensures proper integration of yeast into the wort.

The system’s compact design integrates seamlessly into existing production lines, using VARIVENT® components for superior hygiene and CIP ability. With sizes ranging from DN 50 to DN 150 for wort pipes and a yeast pitching range of 5 – 50 million yeast cells/ml, it offers high flexibility and can handle a product flow rate of up to 1900 hl/h. For precise operations, it incorporates linkage to master control systems via a serial interface, supporting both automation and remote monitoring. Suitable for a range of industries, this system is engineered to adapt to space constraints and budgetary considerations, providing an efficient and reliable yeast management solution.

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Cultivates and Ferments Microbial Cells at Scale

The GEA Axenic® M bioreactor system, designed for microbial and precision fermentation, offers a specialized solution tailored for the burgeoning needs of the food industry, particularly in the areas of alternative proteins and new food products. This industrial-scale system employs a stirred tank reactor approach to enable both fed-batch and continuous cultivation, allowing for efficient growth of engineered cells. What sets the Axenic® M apart is its focus on regulatory compliance and adaptability to the distinctive requirements of microbial processes, addressing specific needs such as oxygen transfer and temperature control using its Virtual Bioreactor Testing technology. This advanced digital twin simulation tool allows for precise optimization of the system, ensuring energy-efficient operation and optimal yield.

Capable of handling industrial-scale operations, the Axenic® M is fully automated, utilizing GEA’s Codex® process control platform for process stability and safety, reducing manual intervention and potential for error. Designed to integrate seamlessly into existing production lines, this system supports continuous and pilot-scale operations, catering to food industry manufacturers and fermentation technology developers. With options for external cooling loops, it maintains temperature consistency and mitigates cleaning risks, ensuring a high level of production repeatability. The Axenic® M also supports comprehensive customization, providing consultation and engineering support to fine-tune the system to specific production needs.

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Carbonates and Monitors CO2 in Beverages

The GEA DICAR-B from GEA Group is engineered for precise carbonation and monitoring of CO2 levels in beer and alcoholic beverages. Designed primarily for the brewing industry, it features a saturator and in-line CO2 meter for accurate CO2 dispersion. This system supports continuous, high-precision operations with a margin of error as low as 0.1 g/l CO2, ensuring exceptional product consistency. Integration is streamlined, as the unit is factory-tested and mounted on a compact base frame. With PLC control, the system allows for real-time monitoring and adjustment, enhancing operational efficiency. Its flexibility is further augmented by potential additions like analyzers for original gravity or alcohol content, making it versatile for producing lagers, radlers, and more.

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Bakes and Controls Moisture for Bakery Products

The Baking Tunnel Ovens from GEA Bakery, combining expertise from GEA Comas and GEA Imaforni, are engineered to deliver unmatched baking precision. These ovens excel in accommodating an array of bakery products, from artisan bread and French baguettes to cookies and pastries. Employing modular technology, they enable precise temperature and humidity regulation within each zone, optimizing baking quality and consistency. These ovens support continuous and high-speed automated operations, ensuring production lines maintain a steady pace and quality output.

Available in gas, electric, and hybrid models, the ovens are designed for seamless integration into existing bakery systems. Gas ovens use the Venturi principle for precise combustion control with real-time adjustments via an intuitive interface. The electric models offer zero CO2 emissions, making them eco-friendly with significant energy conversion efficiency. Hybrid ovens combine multiple heating methods, ideal for varied product profiles like crackers and biscuits, enhancing moisture control and color consistency.

With capacities scalable to meet industrial demands, these ovens handle extensive throughput while ensuring minimal maintenance needs and integration with automation systems. Enhanced by advanced simulation tools for custom configurations, GEA Bakery provides engineering support to tailor solutions to specific process requirements, reinforcing its commitment to sustainable and efficient bakery production solutions.

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Monitors and Controls Spray Drying Processes

The SPRAYEYE® Visual Digital from GEA is a cutting-edge monitoring system designed to enhance the efficiency and safety of spray drying operations. This system provides continuous visual quality control and rapid detection of common nozzle issues such as leaks and product accumulation, crucial for preventing costly downtime. Ideal for food, beverage, and pharmaceutical industries, it ensures the consistent production of high-quality end-products like milk powder, pharmaceutical excipients, and protein powders. With its integration capability into existing control systems and continuous real-time monitoring, it reduces the risk of temperature fluctuations and optimizes operational procedures. The system is constructed with a food-grade, shatterproof PSU polymer window and features simple, user-friendly software, including high-temperature alarms and automated shutdown. SPRAYEYE® Visual Digital is CIP-resistant, although it recommends window removal during the process for longevity, and it meets industry standards for quality and safety. Additionally, GEA offers comprehensive engineering support for tailored integration into your production line.

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Controls Flow and Discharge in Cheese Vats

The bottom valve for cheese vats from Equans – Pierre Guerin is specifically engineered to optimize cheese production processes. This flush-mounted valve is designed to handle liquid dairy products efficiently, facilitating seamless discharge and drainage with minimal retention. Ideal for producing various cheeses like Cheddar, Mozzarella, Gouda, and lactose-free variants, this valve ensures precise flow control essential for quality consistency. It integrates effortlessly into existing production lines, supporting manual operations. Constructed for robust performance, it offers enhanced cleaning and purification capabilities, crucial for maintaining hygiene in dairy environments. The design focuses on durability and corrosion resistance, ensuring longevity in challenging conditions. With engineering support, this valve can be tailored to meet specific production requirements.

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Cleans and Sanitizes Liquid Processing Systems

The Automatic Mobile CIP System from INOXPA offers an efficient solution for cleaning and sanitizing liquid processing systems across the food, dairy, beverage, and cosmetic industries. This mobile system ensures optimal hygiene by using an integrated, automated cleaning cycle that regulates temperature, flow rate, and chemical concentration. Designed with a 300L insulated tank heated via electrical resistance, it maintains precise temperature control to ensure effective cleaning. The Hyginox SE-28 pump and pneumatic valves work under a robust PLC control system with a SIEMENS S7-1200 CPU, enabling seamless operation. The system supports various material options, such as AISI 316L for the tank and piping, ensuring corrosion resistance and durability. By incorporating features like automatic dosing and flow rate control, this CIP system enhances efficiency, reduces downtime, and adheres to industry standards, making it an essential tool for maintaining production line hygiene.

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Controls and Regulates Powder Flow

The Powder Flow Control System from Hanningfield is specifically designed to manage the precise flow and dosing of powders in industries ranging from pharmaceuticals to nutraceuticals and chemicals. It features a rotary valve system that facilitates continuous and automated operation, ensuring seamless powder transfers with minimal risk of spillage or overloading. Its ability to integrate with existing site machinery enhances control, as level sensors automate powder flow management, activating only when needed to prevent material excess.

Primarily used in applications involving tablets, vitamin supplements, APIs, and cannabis products, the system supports efficient processing by maintaining an optimal flow rate of powders, critical for processes like compression and encapsulation. Constructed with 316L stainless steel and FDA-compliant seals, it meets strict industry standards for hygiene and safety, making it suitable for sectors demanding high compliance and reliability, such as pharmaceuticals and food and beverage production.

The system is also equipped for easy cleaning and maintenance, with tri-clover clamps allowing for quick disassembly. Customizable features like level probes, breather socks, and sampling ports offer additional flexibility to tailor the system to specific operational requirements, ensuring a perfect fit within diverse processing lines.

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Regulates and Controls Powder Flow

The Powder Flow Control System from Hanningfield is designed for the precise regulation of powder transfer in pharmaceutical, nutraceutical, and food processing environments. Featuring a robust rotary valve mechanism, it enables controlled dosing and efficient discharge regulation, essential for operations needing uninterrupted powder flow. This system is specially tailored for applications such as tablet and capsule production, dietary supplements, and beverage flavorings, ensuring minimal waste and optimal product integrity. Constructed from 316L stainless steel and equipped with FDA-compliant seals, it assures compliance with stringent industry standards for hygiene and corrosion resistance. Integration is seamless with existing machinery, utilizing PLC controls for continuous and automated processing, and features like level monitoring and sampling ports to prevent overflow and ensure quality assurance. The unit’s tri-clover clamps facilitate easy disassembly, promoting quick cleaning and maintenance, crucial for minimizing downtime and upholding cleanliness. Adaptations, such as varying flange types, permit compatibility with diverse production settings, backed by engineering support for specialized customization requirements.

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Freezes and Controls Liquid Dairy Products

The GIF 700/1500 from Gram Equipment is a self-contained continuous ice cream freezer ideal for small-scale production and laboratory settings. This equipment integrates seamlessly into ice cream and frozen dessert manufacturing lines, offering exceptional control over freezing and mixing processes. With a capacity ranging from 50 to 1,500 liters per hour, it accommodates various production needs, including vanilla and chocolate ice creams, low-fat frozen yogurt, mango sorbet, and raspberry gelato.

The GIF series employs automatic overrun control and advanced flow regulation, ensuring precise mix consistency and quality outputs. Equipped with high-efficiency air filtering and hermetic or piston compressors, these freezers minimize energy consumption, enhancing operational efficiency. The compact design, combined with automatic start-up and user-friendly interface, allows for straightforward integration and control via PLC systems, ensuring smooth, continuous operations with reduced product waste.

The freezers are constructed with stainless steel and incorporate sanitary filters and CIP-compatible components, facilitating easy cleaning and maintenance. Customize your setup with accessories for simulation and accommodate unique production requirements, with support from Gram Equipment’s engineering expertise.

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