Mixes, Emulsifies, and Homogenizes Liquid Formulations

The Verso High Shear Laboratory In-Line Mixer from Silverson is engineered for laboratory and pilot-scale applications where precision and reproducibility are paramount. This mixer excels in processing challenging formulations, employing a high-speed rotor/stator assembly to ensure efficient mixing, emulsifying, and homogenizing. It is ideal for applications across the pharmaceutical, biotechnology, food, and cosmetics industries, producing end-products like syrups, vaccines, yogurt, and essential oil emulsions. The Verso supports up to 7 gallons per minute with a 1 hp motor, boasting infinitely variable speed control and compatibility with the Silverson DataLogger for process validation. Designed for seamless integration, it features a sanitary 316L stainless steel construction, a digital control panel, and interchangeable workheads for versatile operations, ensuring compliance with stringent industry standards. Its design facilitates easy cleaning with single mechanical shaft seals, maintaining optimal sanitary conditions.

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Mixes and Hydrates Powders with Liquids

The FMX5 Laboratory Scale Powder/Liquid Mixer from Silverson Machines offers a sophisticated solution for achieving precise and consistent powder-liquid mixtures. This laboratory-scale mixer emulates the performance of larger Flashmix systems, making it ideal for R&D and small-scale production needs. It incorporates powders into liquids with high efficiency using a Flashmix-style pumping rotor, resulting in a homogeneous, agglomerate-free product.

Suitable for a diverse range of industries, including pharmaceuticals, food and beverage, and cosmetics, the FMX5 excels in applications such as forming CMC solutions, protein shakes, and pharmaceutical suspensions. With a processing capacity accommodating batch sizes up to 10 liters, this mixer is powerful yet compact.

Equipped with a 1 hp (0.75kW) motor and variable speed control, the FMX5 ensures effective mixing even at higher viscosities. All wetted components are constructed from 316L stainless steel, ensuring durability and chemical compatibility. Designed for ease of use, it features a touchpad control panel with a digital tachometer and a programmable timer.

The FMX5 meets clean-in-place (CIP) standards, facilitating effortless maintenance and minimizing downtime. Its modular design allows for customizable rotor/stator setups and hopper types, providing flexibility to meet specific process requirements. Whether you’re creating product samples or refining formulations, the FMX5 streamlines your mixing processes with precision and reliability.

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Homogenizes and Emulsifies Creams and Sauces

The Silverson Mixer Homogenizers are versatile solutions for manufacturers aiming to optimize processes in pharmaceutical, cosmetic, and food production lines. This equipment utilizes a precision-engineered rotor/stator workhead, executing a three-stage homogenization process that effectively mixes, homogenizes, and emulsifies products such as creams, lotions, and sauces. Capable of producing particle sizes between 2 to 5 microns, it ensures uniformity and quality in end-products like skincare creams and salad dressings. The high shear mixers are designed with energy-efficient technology, improving throughput by up to 90% compared to conventional methods. Integration into your production line is seamless, with options for in-line or batch processing, and the system offers ease of cleaning and maintenance with its self-pumping, aeration-free operation. Available in a range of material options to meet industry-specific requirements, these mixers ensure compliance with GMP standards, aiding in stringent quality control. Customization is supported to align with specific production needs, making these mixers an efficient asset for R&D and large-scale manufacturing alike.

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Mixes, Emulsifies, and Homogenizes Liquid Products

The Silverson High Shear Inline Mixer is a versatile solution designed for industries ranging from pharmaceuticals to cosmetics. Known for their innovation, Silverson ensures efficient and precise mixing, emulsification, and homogenization through a self-pumping operation. At its core, the mixer operates with a high-performance rotor/stator workhead, reducing mixing times by up to 90%. The system is ideal for producing monoclonal antibodies, vaccines, and personal care emulsions, handling both liquid and powder ingredients seamlessly.

Capable of processing up to 1,100 gallons per minute, this mixer integrates easily into existing production lines with its PLC-controlled functions. Available with sanitary construction, it supports quick material transitions and CIP for hygiene-critical environments. The unit’s variable-speed motor optimization ensures reduced energy consumption, while options in stainless steel and Hastelloy provide robust corrosion resistance. Engineered for compliance with FDA and GMP standards, this mixer is customizable with interchangeable workheads and configurations to meet specific production needs.

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Mixes, Emulsifies, and Homogenizes with Sanitary Precision

The In-Line Ultra Sanitary Mixer from Silverson is engineered for precision mixing, emulsifying, and homogenizing in pharmaceutical, biotechnology, food, and cosmetic industries. Its unique design features a high-shear rotor/stator system, allowing for efficient processing of liquids and solids. Ideal for producing vaccines, lotions, and sauces, this mixer handles capacities from 5 to 25,000 gallons per hour, ensuring rapid and consistent results. Featuring 3-A TPV certification and EHEDG-certified seals, it complies with FDA and cGMP standards, enhancing safety and product integrity. The mixer is self-pumping and aeration-free, boasting interchangeable workheads that adapt to diverse applications, reducing energy consumption. Constructed with 316L stainless steel, it ensures durability and resistance to corrosion. The inclusion of a CIP system facilitates easy cleaning without dismantling, minimizing downtime. Silverson offers customization options, including multistage configurations and various inlet/outlet fittings, supported by expert engineering assistance for tailored solutions.

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Mixes, Emulsifies, Homogenizes, and Disintegrates

The L5M-A Laboratory Mixer from Silverson Machines stands out as a versatile high shear mixer designed for small-scale production and R&D environments. Its unique rotor/stator workhead ensures efficient mixing, emulsifying, and homogenizing, even with challenging materials like colloidal suspensions and thickeners. With capacities from 1 ml to 12 liters and in-line mixing capabilities up to 20 liters per minute, it provides scalable results for various industries, including pharmaceuticals, biopharmaceuticals, and fine chemicals. The L5M-A features a touch screen control with a digital tachometer and integral timer, which are vital for process validation and reproducibility. Constructed with 316L stainless steel wetted parts, the mixer is robust and easy to clean, facilitating compliance with GMP and FDA standards. With over 40 interchangeable workheads available, users can customize the mixing process to meet specific application needs.

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Mixes, Emulsifies, and Homogenizes for Consistency

The Silverson Sanitary High Shear Mixer is designed to address the exacting standards of the pharmaceutical, cosmetic, food, and biotechnology industries. This equipment leverages advanced high shear mixing technology to ensure efficient blending, emulsifying, and homogenizing of various products, including syrups, emulsified lotions, and pharmaceutical ointments.

Working on a high-shear principle, the mixer achieves rapid particle size reduction and uniform distribution, which is crucial for product consistency. This makes it ideal for applications such as tablet coating and sauce manufacturing. With capacities ranging from laboratory scales to full production lines, it handles both batch and in-line processes effectively, integrating seamlessly into your existing setup with minimal disruption.

Its streamlined design is made from electro-polished stainless steel, ensuring compatibility with stringent hygiene standards like 3-A, EHEDG, and FDA. In addition, its CIP/SIP capabilities guarantee swift and thorough cleaning, reducing downtime and maintaining product purity.

Offering options for customization, the mixer provides models such as the In-Line Ultra Sanitary Mixer and the Verso UHS Ultra-Sanitary Mixer, equipped with PLC control for enhanced automation and integration. Optimized for energy efficiency, it supports sustainable production practices by reducing energy consumption in mixing and processing activities.

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Rapidly Disperses and Homogenizes Powders and Liquids

The Flashblend Powder/Liquid Mixing System from Silverson Machines revolutionizes the integration of powders and liquids with its high shear, rapid dispersion capabilities. Designed for continuity and versatility, this system excels in applications ranging from pharmaceuticals to food processing, cosmetics, and industrial chemicals. With throughput rates reaching up to 30,000 lbs/hour, it efficiently processes products such as oral suspensions, protein shakes, and heavy-duty detergents.

Utilizing a venturi chamber and In-Line mixer, the Flashblend creates a vacuum to draw powders directly into the liquid stream, ensuring a consistent, agglomerate-free mix. This equipment supports continuous and semi-continuous operations, minimizing production halts with its clean-in-place (CIP) system, optional sterilize-in-place (SIP), and customizable configurations like conveyor or dust extraction integration.

Constructed with 316 stainless steel for durability and chemical resistance, the system is equipped with TEFC and washdown duty motors, offering optional stainless steel motors for enhanced cleanliness. Tri-clamp fittings and an integral stainless steel control panel facilitate seamless operation and integration into existing setups. Ideal for diverse sectors, from dairy to biopharmaceuticals, the Flashblend ensures efficiency, reliability, and adaptability in demanding production environments.

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