Processes High-Speed Solid-Liquid Filtration and Separation

The RINA 700 Chemical from Riera Nadeu is a robust horizontal peeler centrifuge designed for efficient solid-liquid separation in the chemical and food industries. This centrifuge excels in filtering high-density slurries through a precision-engineered, high-speed rotating system, allowing for automatic discharge and versatile batch processing. Its design supports multiple configurations, adapting to various end-products like pigments, APIs, and food additives, while optimizing throughput according to specific production needs.

Featuring a large filtering area, the RINA 700 ensures effective centrifugation and filtration, with adjustable residence times for intensive washing of filter cakes. Its construction is available in different materials, including stainless steel and high-grade alloys, enhancing corrosion resistance and compatibility with a wide range of chemical compounds. Meeting high safety standards, the centrifuge can be certified for operations in explosive environments, ensuring compliance and optimal safety.

Riera Nadeu’s offering includes engineering support for custom configurations and optional features such as PLC integration for seamless production line incorporation and easy monitoring. The equipment is designed with easy maintenance in mind, featuring quick access to critical components, which reduces downtime and ensures consistent performance in demanding processing environments.

The post Horizontal batch centrifuge for chemical industry appeared first on Making.com.

Dries and Conditions Powders, Slurries, and Liquids

The Conical Paddle Vacuum Dryer from Hosokawa Micron is engineered for precise drying of powders, slurries, and liquids across industries such as pharmaceuticals, chemicals, and food. Utilizing a conical paddle design, it ensures uniform drying by gently agitating material for consistent moisture removal. This system excels in applications ranging from API production to dairy powder processing, with customization options for varying production scales and material properties.

It offers throughput capabilities adjustable to batch or continuous processes, catering to diverse operational needs. Equipped with PLC-based automation, it seamlessly integrates into existing production lines with remote monitoring, ensuring process transparency and control. The vacuum drying environment, paired with energy-efficient heating options, results in reduced energy consumption and optimized solvent recovery.

Constructed from high-grade stainless steel, it is resistant to corrosion and complies with stringent industrial standards, including ATEX directives for safety. Designed with a CIP system, this dryer supports efficient cleaning, minimizing downtime and ensuring contamination-free operations. Hosokawa Micron provides comprehensive engineering support for tailored solutions, adapting equipment features to specific process requirements.

The post Drying systems for powders and bulk solids appeared first on Making.com.

Dries and Conditions Corn-Based Products Efficiently

Dedert’s Corn Starch Drying System offers engineered-to-order solutions tailored for corn wet milling companies seeking precise moisture control. The system employs both flash and ring drying technologies, enabling efficient drying of native and modified corn starch. Utilizing an Open-Circuit configuration, it ensures consistent product quality by maintaining low-temperature environments, minimizing thermal stress and contamination risks. To handle the delicate nature of corn starch, the system integrates re-closable vent doors for safety in deflagration events, and offers automated, PLC-controlled operation with easy process integration. Its capability to process diverse products, such as corn germ, gluten meal, and feed, makes it versatile across multiple sectors including food, biofuels, and plant-based protein industries. Crafted in corrosion-resistant materials, it guarantees durability, while comprehensive customization options ensure it fits seamlessly into existing facilities.

The post Corn starch drying solutions appeared first on Making.com.

Dries and Concentrates Pea Fiber for Production

The Feed-Type Ring Dryer from Dedert Corporation revolutionizes the drying process for pea processing applications. This equipment is distinguished by its short residence time and centrifugal classification manifold, significantly enhancing dryer efficiency while maintaining product quality. Ideal for plant-based protein producers and food ingredient manufacturers, it processes pea fiber, starch, and solubles into high-value isolates and concentrates, suitable for a variety of end products including nutritional supplements and livestock feed mixes. The OC Ring Dryer configuration ensures pea fiber retains its nutritional integrity in food applications, while the PGR solution optimizes energy recovery for animal feed production. Engineered for continuous, high-speed operation, this dryer integrates seamlessly into existing production lines, utilizing ambient air in a 1-pass configuration to prevent contamination. Dedert’s design minimizes energy use through a gas-heated evaporator, ensuring both environmental and economic efficiency, making it a vital component for enhancing processing capacity and product quality.

The post Pea fiber drying solutions for food or feed applications appeared first on Making.com.

Dewaters and Separates Granular and Crystalline Solids

The REINEVELD HVC series from Dedert Corporation includes rugged basket centrifuges, tailored for high-speed dewatering and separation of granular and crystalline solids. Known for its robust construction, this centrifuge efficiently processes up to 230 metric tons of dry product daily. It is widely utilized in industries such as starch, food, beverage, and pharmaceuticals for applications like processing various starches and plant-based proteins.

Equipped with a high-capacity basket, the centrifuge maintains continuous operation, ideal for large-scale production environments. It features PLC control with remote monitoring and diagnostic capabilities, ensuring seamless integration into existing production lines while providing enhanced operational oversight. The design incorporates energy-efficient motor technology, reducing energy consumption by 15%, and is available in stainless steel to resist corrosion in demanding chemical applications.

Maintenance is streamlined with accessible designs and comprehensive support services, including part replacements and on-site technician deployment. Additionally, Dedert offers customization options for specific rotor speeds and chamber sizes to suit unique processing needs. This centrifuge complies with industry standards, offering reliable performance and longevity.

The post Industrial centrifuge for fine solid dewatering appeared first on Making.com.

Evaporates and Dries Moisture from Diverse Materials

The PGR Ring Dryer from Dedert Corporation is engineered to efficiently evaporate moisture from a variety of materials in high-capacity operations. Utilizing a ring manifold and centrifugal classification, it re-circulates semi-dry solids to ensure thorough drying, making it ideal for challenging applications like citrus fiber, DDGS, and vital wheat gluten. With a remarkable capacity to handle up to 179,000 ACFM and evaporate 34 tons of water per hour, this equipment integrates seamlessly into continuous processing lines. It offers partial gas recycle (PGR) configuration, reusing exhaust air for heightened energy efficiency. Constructed with corrosion-resistant materials, the dryer supports resilient and temperature-sensitive products, ensuring high-quality outcomes. Automated and PLC-controlled with flexible configurations, the PGR Ring Dryer also supports customized design solutions, promising specified drying requirements and streamlined maintenance with built-in cleaning systems.

The post Industrial ring dryers for high-capacity drying applications appeared first on Making.com.

Processes and Dries Industrial Starch and Biofuels

The Swiss Combi Rotary Dryer, featuring the ecoDry™ system from Dedert, offers a sophisticated solution for industries like starch, ethanol, and biofuels requiring effective odor control and emissions management. This dryer utilizes a partially-closed, indirect steam drying loop with integrated thermal oxidation at over 1600°F (870°C), ensuring efficient evaporation and superior drying performance. Ideal for producing corn starch powder, ethanol fuel, and plant-based protein isolates, it supports a continuous process with reduced energy consumption, thanks to its advanced gas/gas heat exchanger. The ecoDry™ system integrates seamlessly into existing production lines, enhancing operational efficiency and product quality while minimizing fire and explosion risks. Available in configurations suited to various industrial settings, it meets stringent environmental standards, providing a robust and adaptable drying solution for demanding applications.

The post Industrial rotary dryer for odor and emission control appeared first on Making.com.

Precipitates and Purifies Crystalline Solids

The Dedert Forced Circulation Crystallizer is designed for chemical producers, pharmaceutical manufacturers, and food ingredient producers seeking efficient and reliable crystallization solutions. This system operates on a forced circulation mechanism where a continuous slurry of precipitated solids suspends in liquid, facilitating crystal growth and volumetric reduction. It supports applications ranging from the precipitation of amino acids, such as Threonine and Glucosamine, to the purification of electrolytes and vitamin supplements. Capable of integrating seamlessly with existing production lines, it maintains high purity and cost efficiency. The crystallizer offers skid-mounted configurations for compact on-site installation, complete with heat exchangers and motors for customized operation. The setup is PLC-controlled and compatible with a variety of energy sources, ensuring optimized evaporation processes with reduced energy consumption. Constructed with durable materials to resist corrosion, it is available in stainless steel variants to meet stringent chemical compatibility needs. Dedert’s engineering support offers flexibility in customization according to specific process requirements, ensuring comprehensive compliance with industry standards.

The post Evaporative crystallizers for chemical processing appeared first on Making.com.

Optimizes Energy Use in Evaporation Processes

Dedert’s industrial energy-efficient evaporators are engineered to address the specific needs of plant-based protein producers, starch and grain processors, and chemical industries. These evaporators utilize innovative heat transfer mechanisms, including falling film and forced circulation, ensuring efficient separation and energy recovery. Dedert’s evaporators manage challenging processes by harnessing various energy sources such as steam, mechanical vapor recompression (MVR), thermal vapor recompression (TVR), and waste energy recovery, effectively reducing operational costs and carbon footprint.

These systems are designed for continuous operation and can handle various liquid and slurry products, optimizing throughput while minimizing energy consumption. Automation features include PLC-controlled systems, enabling seamless integration into existing production lines with remote monitoring capabilities. The equipment supports customization, from heat transfer surfaces to energy integration options, ensuring a tailored fit for your specific application needs. Dedert’s expertise in sustainable energy practices ensures your plant benefits from reduced emissions and operational costs.

The post Industrial evaporators for diverse applications appeared first on Making.com.

Removes Surface Moisture from Powders and Slurries

Dedert’s Flash Dryer system is engineered to streamline your moisture removal process for powders, slurries, and cakes. Its pneumatic drying and air conveying mechanism ensures rapid and uniform drying, making it essential for industries like plant-based proteins and biofuels. Operating continuously with high-speed efficiency, the flash dryer is capable of handling diverse applications, from corn starch to biodiesel production.

The system offers versatile temperature profiles and feed conditioning options, allowing integration with upstream processes like evaporators or crystallizers for comprehensive plant operations. Utilizing an Open-Circuit configuration, the flash dryer uses ambient fresh air to maintain product purity without contamination risks. For enhanced energy efficiency, Dedert offers a Partial Gas Recycle configuration, recycling most exhaust gases and integrating with a Gas Heated Evaporator for energy recovery, reducing overall operational costs.

Constructed with durable materials suitable for various industrial environments, the flash dryer’s design supports rigorous cleaning and maintenance protocols, ensuring high performance and longevity. Moreover, Dedert provides customization options and engineering support tailored to specific production needs, allowing seamless adaptation to existing production lines.

The post Flash dryer for surface moisture removal in powders appeared first on Making.com.