Precisely Separates and Sizes Particulate Materials

Retsch’s Woven Wire Mesh Sieves offer precise particle size separation critical to quality control in various industrial and research settings. Constructed with a robust stainless steel frame, these sieves ensure durability and high corrosion resistance, making them an excellent choice for environments with rigorous use. Each sieve is laser-engraved for easy identification and traceability, conforming to ISO 3310-1 and ASTM E11 standards.

Specialized for applications like cement clinker particle classification and coffee grind size uniformity, these sieves support industries ranging from pharmaceuticals to construction. The sieves’ robust design accommodates manual and batch operations in laboratory settings, making them ideal for analytical laboratories, quality control departments, and research facilities. With the ability to handle a wide range of materials, including powders and bulk solids, the sieves are well-suited for use with test sieves, sieve shakers, and particle analyzers in integrated workflows.

Their design features a permanently tautened sieve fabric for maximum performance in sieving stacks, backed by precise optical inspection processes to ensure quality. Customization options and technical support from Retsch allow adaptation to specific analytical needs, ensuring the sieves can be seamlessly integrated into existing laboratory equipment setups.

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Produces High-Density Pellets for Spectral Analysis

The Pellet Press PP 40 from Retsch is a benchtop solution that excels in creating high-density, smooth-surface pellets essential for reliable XRF analysis. Designed with an individual pressure force regulation up to 40 tons, it efficiently compacts difficult materials in steps, ensuring optimal stability and accuracy. Ideal for applications across chemistry, construction, geology, and more, the PP 40 can handle diverse materials from cement to geological samples with ease. Its automatic pressure control and parameter memory for 10 SOPs streamline operations, while integration into existing lab setups is seamless with its compact design. Available with various tooling options for specific material requirements, it addresses diverse industry needs in a user-friendly package.

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Processes and Prepares Samples for Various Industries

The Retsch Sample Preparation Equipment, part of the Assisting line, optimizes laboratory workflows by ensuring reproducible sample processing through dividing, feeding, drying, and pelletizing. Ideal for applications such as producing APIs, metal oxide powders, and polymer beads, this equipment supports both batch and continuous operations. It features advanced sample handling technology that seamlessly integrates with upstream and downstream processes, enhancing automation via optional PLC control. Energy efficiency is achieved through optimized motor control, reducing consumption by up to 30%. Constructed from durable materials like stainless steel to withstand harsh conditions, it adheres to GMP standards, ensuring reliability in pharmaceutical and chemical applications. Customizable features and professional engineering support cater to specific client needs, while maintenance is simplified with accessible design and optional CIP systems.

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Regulates and Cleans Grain Flow

The Protector Roll Feeder by Ottevanger Milling Engineers is designed to enhance your roller mill operations by ensuring an even distribution of grains and cereals while filtering out impurities. This equipment is crucial for cleaning and purifying raw materials, reducing the risk of wear and potential downtime of your roller mills. The integrated feeder roll ensures consistent flow, while an embedded permanent magnet captures magnetic particles. With a high-capacity stationary and vibrating screen, it handles up to 60 tons per hour, optimizing both process efficiency and machine protection. Ideal for applications in grain, cereal, and feed industries, it supports production lines of cornflakes, poultry feed pellets, and more. Featuring variable amplitude settings and frequency control, this system offers seamless automation and integration into existing setups, making it a reliable choice for continuous, high-speed operations. The heavy-duty steel construction and optional screen executions cater to various product types, ensuring durability and adaptability in diverse processing environments.

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Grinds and Mills Granules for Feed Production

The Hammer Mills 650 Series from Ottevanger Milling Engineers is an expertly engineered solution for achieving precise granule size in feed manufacturing processes. This series features models like Type 650-375 and Type 650-550, renowned for their solid all-welded construction and anti-vibration design, ensuring seamless integration into feed and grain processing lines. The mills are capable of processing granule sizes up to 20 mm and reducing them to approximately 200 microns, meeting the needs of industries such as animal feed, pet food, and aquaculture feed production.

Equipped with a mechanically driven, fully enclosed vibrator feeder, the system ensures even feed distribution and is complemented by an automatic load control for continuous operations. The Type 650-550’s dual direction of rotation enhances its versatility, while an automatic self-cleaning magnet and stone trap improve efficiency and longevity. With options for ATEX 22 certified components, these hammer mills are designed to handle a variety of materials in a safe and energy-efficient manner, making them ideal for facilities focused on high yield and low energy consumption. Available configurations allow customization to meet specific processing needs, ensuring robust performance in demanding environments.

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Mixes and Conditions Feed with Precision

The Single Conditioner Mixer from Ottevanger Milling Engineers is uniquely designed with large, adjustable paddles, enhancing homogeneity and hygiene in feed production. It efficiently mixes and conditions various feed products like kibble and fish pellets by optimizing steam and liquid absorption. This mixer is integral to high-speed, continuous operations across feed and pet food production lines, handling both solid and liquid inputs. Built with AISI 304 stainless steel, it offers robust corrosion resistance. The optional insulated, electrically heated version minimizes condensation, aiding temperature-sensitive applications. With direct gear motor drive, it supports frequency control for process flexibility. Maintenance is streamlined with large inspection doors, while the heavy-duty construction minimizes downtime and maximizes lifespan.

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Feeds and Channels Corks for Bottling

The C 10 D Cork Feeder and Channeling Machine by Martini Costruzioni MAR.CO. offers precision and speed for bottling operations. This machine specializes in the efficient feeding and orientation of natural and synthetic cork stoppers used in the wine and beverage industries. With a capability to channel up to 100,000 corks per hour, it supports continuous, high-speed production environments. The system’s integrated self-leveling mechanism ensures consistent cork orientation, reducing downtime and enhancing production efficiency. Featuring a partial self-propelled hopper and a bidirectional transport system, it seamlessly integrates into existing production lines. External adjustments allow for maximum throughput without compromising on quality, making it a trusted partner for companies focused on packaging and processing departments.

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Orients and Marks Corks for Capping

The Optical Recognition Cork Orientator from Martini Costruzioni MAR.CO. revolutionizes cork placement in wine bottling lines. Designed for precision, it employs optical recognition technology to accurately orient and mark natural and synthetic corks. This device integrates seamlessly into continuous operations, enhancing quality control with a tolerance of error as low as 1/100.00. Ideal for food, beverage, and packaging industries, it facilitates the production of corked wine bottles and capped beverage containers, offering customization options for varying cork types. Its robust mechanics and pneumatics ensure reliable, automated operation, maximizing throughput while minimizing errors in orientation and marking.

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Feeds and Orients Corks and Synthetic Closures

The AL Series from Martini Costruzioni, including models AL 10 RM, AL 16-1 RM, AL 20-1 RM, and AL 20-2 RM, offers robust feeder and orienter systems specifically crafted for the demanding needs of the food and beverage industry. These machines efficiently handle corks and synthetic closures, making them ideal for high-speed operations in bottling plants and packaging companies.

Employing a patented mechanical paddling system that synchronizes power and delicacy, these systems ensure accurate orientation and feeding of closures, minimizing downtime and optimizing throughput. These units integrate seamlessly into existing lines, feeding closures to capping stations with precision for wine, champagne, and soft drinks bottling applications.

With a production capacity ranging from 10,000 to 20,000 closures per hour, these systems incorporate independent conveyors, adjustable elevators, and rotational mechanical feed components. Constructed from AISI 304 stainless steel, they provide excellent corrosion resistance and durability.

Additionally, the feeders are energy-efficient, consuming minimal power with their installed capacities and low compressed air requirement. They are PLC-controlled, facilitating easy integration with modern production systems. Optional features include rapid hopper discharge, dust extraction, and pneumatic feeding channel discharge, enhancing operational flexibility and efficiency.

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Mixes and Feeds Powder Streams Continuously

The Turbo Compact Mixing (TCM) module from Gericke is a state-of-the-art inline mixer designed for precise powder processing in various industries including food, beverages, pharmaceuticals, and chemicals. This equipment integrates seamlessly into your production line, offering continuous mixing of one main stream with up to three minor powder streams. The TCM is engineered for late product differentiation, solving the challenge of frequent product changes with its efficient disassembly for fast cleaning and zero cross-contamination. It supports high-capacity operations of up to 20,000 l/h, making it ideal for processing infant formula, instant coffee mixes, and other powder-based products. Equipped with Gericke’s advanced loss-in-weight feeder controllers, it ensures exact flow rate control for recipe precision. Designed for minimal height integration, it fits effortlessly into existing setups and reduces cleaning downtime by 90%, addressing allergen handling requirements. Constructed from materials that ensure durability and corrosion resistance, the TCM meets industry standards, providing a robust solution for inline mixing challenges.

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