Concentrates and Recovers Aroma in Juice and Dairy

The evaporators from Padovan are engineered for demanding applications in grape juice and dairy processing. Utilizing forced, falling, and thin film techniques, these evaporators ensure efficient concentration while preserving product quality through reduced thermal exposure. Suitable for producing concentrated grape juice, whey protein concentrate, and evaporated milk, they excel in food and beverage manufacturing. The systems are equipped with automatic control and regulation tools, maintaining constant conditions for optimal performance. Notable for their low water consumption, these units integrate seamlessly into continuous production lines. Customized configurations and aroma recovery options enhance product versatility and align with diverse processing needs.

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Reduces Energy Consumption in Juice Concentration

The ECO-ENERGY Evaporator from FBR ELPO revolutionizes fruit and juice concentrate processing by significantly cutting energy usage through its unique forced circulation design. Utilizing low-power product circulation pumps and a nebulized water condensing system, it decreases electrical consumption while maintaining condenser cleanliness. Ideal for producing high-quality tomato paste, fruit concentrates, and clarified juices, it supports production capacities from 50 to 2,000 tons per day and is PLC-controlled for seamless integration into continuous, automated operations. Its construction ensures minimal residence time and low process temperatures, preserving the organoleptic qualities of delicate products. With options in stainless steel for enhanced durability and a centrifugal pump for efficient water extraction, the system is designed for easy maintenance and customization to meet specific production needs.

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Facilitates Comprehensive Ethanol Extraction and Distillation

The PRO-POD Max from Delta Separations provides a state-of-the-art solution for portable ethanol extraction, specifically tailored for cannabis oil producers and hemp processing businesses. This modular lab excels in efficient extraction and distillation through its fully integrated system that includes chilling, winterization, and rotary evaporation. Designed to reduce setup time to just 10-12 weeks, the PRO-POD Max supports a variety of end-products like THC oil, CBD oil, and bioethanol. Its agile configuration allows seamless integration with existing on-site utilities while adhering to C1D2 compliance standards. With a focus on safety, this lab is equipped with fire-rated, non-combustible steel structures and a dry chemical fire suppression system. The PRO-POD Max’s design ensures both energy efficiency and ease of maintenance, utilizing heavy gauge steel walls and corrosion-resistant finishes for long-term durability. Customization options and engineering support facilitate precise adaptation to your processing needs.

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Separates and Concentrates Multi-Component Liquid Mixtures

The DEVEX evaporation plant for liquid mixtures offers precision technology catered to the specific needs of the food, pharmaceutical, and chemical industries. Specializing in the thermal separation of multi-component mixtures, it features a versatile range of evaporators, including plate and shell-and-tube models, providing efficient solutions for applications such as instant coffee and vanilla extract production. This plant is capable of both pilot and large-scale operations, emphasizing energy efficiency by incorporating vapour compressors that reduce energy consumption. Available in materials that ensure resistance to chemical corrosion, it meets stringent industry standards and offers seamless integration into existing process lines. With the option for customization and continuous dialogue with the DEVEX engineering team, you can tailor the system to resolve your unique processing challenges efficiently.

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Recovers Ethanol and Concentrates Botanical Extracts

The FFE Series Falling Film Evaporator from Delta Separations is engineered for ethanol recovery and botanical extraction in cannabis and hemp processing. This evaporator features a high-efficiency design that supports continuous operation and increases throughput to 45-60 gallons per hour. It uses a laminar film evaporation process, optimizing exposure and recovery rates for ethanol. Designed for single-operator use, it integrates seamlessly into existing production lines, enhancing performance with its quick evaporation and recovery processes. The system is compliant with Class 1 Division 2 standards, ensuring safety in volatile environments. Crafted from 316L sanitary stainless steel, it offers corrosion resistance and durability. Automatic cleaning procedures with CIP capabilities ensure efficient maintenance, while the ability to upgrade from 45 gph to 60 gph models allows scalability. The evaporator aligns with the stringent demands of the chemical and pharmaceutical industries, making it an indispensable asset in high-volume extraction facilities.

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Facilitates Corrosion-Resistant Heat Transfer and Condensation

The QVF SUPRA Shell and Tube Heat Exchangers by De Dietrich Process Systems are designed for demanding applications in pharmaceutical and specialty chemical industries. These exchangers excel in managing corrosion-resistant heat transfer through materials like borosilicate glass 3.3 and SiC. They are engineered for processes such as condensation, cooling, and evaporation, making them ideal for producing APIs, specialty polymers, and natural extracts. With nominal diameters ranging from DN80 to DN300 and heat exchange surfaces from 0.3m² to 27m², these systems accommodate varied capacities. Modular and custom-engineered designs ensure seamless integration into existing production lines. The exchangers are compliant with GMP and other international safety standards, utilizing FDA-certified PTFE components to prevent cross-contamination and ensure long-term durability. Maintenance is streamlined via a PTFE tube plate that simplifies servicing and component replacement.

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Separates and Purifies Heat-Sensitive Liquid Products

The Short Path Evaporator from De Dietrich Process Systems offers unmatched performance for the distillation and purification of heat-sensitive liquid compounds across various industries such as pharmaceuticals, nutraceuticals, and edible oils. This specialized equipment employs an internal condenser and rotor system with rollers and wipers, achieving high vacuum conditions up to 0.001 mbar and minimizing pressure loss. It’s particularly effective for separating squalene, sterols, and omega-3 fatty acids.

Operating with very low process temperatures, the evaporator maintains product integrity while reducing energy consumption. By handling both continuous and pilot operations, it ensures efficient processing, suitable for applications like refining mineral oil or improving the color and odor of intermediate chemicals. Constructed with carefully selected elastomers for specific temperature ranges, it offers optimal corrosion resistance, and its design supports easy integration into existing production lines. The evaporator complies with industry standards and includes options for customization to meet specific production demands.

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Extracts and Purifies High-Value Compounds

The Supercritical Fluid Purification (SFC) system, distributed by De Dietrich Process Systems in collaboration with Thar Process, offers a sustainable solution for separating and purifying high-value compounds. This system utilizes supercritical CO2 as a solvent, leveraging its low viscosity and high diffusivity for precise separation, making it ideal for CBD, omega-3, flavor, fragrance, and pharmaceutical products. It accommodates from 1 kg to 150 kg of throughput per day, with custom solutions available for larger operations, ensuring it fits seamlessly into laboratory, pilot, or industrial-scale setups.

Automation and integration are made simple with PLC controls, supporting remote monitoring and scalability to enhance your existing production infrastructure. By reducing reliance on organic solvents, the SFC system not only minimizes environmental impact but also cuts down on energy usage, providing an eco-friendly and cost-effective alternative. Constructed with corrosion-resistant materials, it upholds rigorous industry standards, ensuring longevity and compliance with GMP and other regulatory requirements. Cleaning is efficient with the integrated system, facilitating clean-in-place processes for minimal downtime and contamination risk. With comprehensive customization options and engineering support, the SFC system can be tailored to meet specific operational needs, ensuring optimal performance and product quality.

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Purifies and Concentrates Temperature-Sensitive Liquids

The Glass-Lined Thin Film Evaporator from De Dietrich Process Systems offers an efficient solution for the purification and concentration of temperature-sensitive substances across various industries. This equipment employs a rotating wiper system to form a thin liquid film on the evaporator’s inner wall, minimizing residence time and thermal degradation. Ideal for applications in specialty chemicals and pharmaceuticals, it effectively handles processes like methyl ester and glycerine evaporation, solvent stripping, and drying.

Capable of processing diverse materials such as acrylic polymers and active pharmaceutical ingredients, the evaporator supports pilot to continuous operations with excellent energy efficiency. Its construction from corrosion-resistant borosilicate glass and glass-lined steel ensures durability, while the transparent design facilitates direct process observation. The wiper system includes options with PTFE elements for lower-temperature processes or metallic wipers for higher-temperature requirements, accommodating a wide temperature range up to 200°C.

Fully compliant with vacuum and hygiene standards, this solution integrates seamlessly into existing lines, optimizing solvent and energy use and reducing operational costs. Easy integration with automated systems and quick clean-in-place (CIP) features ensures smooth maintenance and operational efficiency. De Dietrich also offers customizable configurations to meet specific production needs and provide comprehensive engineering support.

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Facilitates Continuous Evaporation and Distillation

The Horizontal Thin Film Evaporator from De Dietrich Process Systems specializes in continuous evaporation and reactive distillation, catering to industries like pharmaceuticals, fine chemicals, and green chemistry. Utilizing a horizontal arrangement, it ensures rapid evaporation by efficiently controlling product residency time. Ideal for producing antibiotics, APIs, and natural extracts, this equipment transforms challenging feedstock into high-purity outputs. It integrates seamlessly into production lines with its PLC-controlled system, enabling remote operation and monitoring. Its energy-efficient design reduces consumption by utilizing optimized motor controls, and it is constructed from corrosion-resistant materials suitable for handling aggressive chemicals, ensuring longevity and reliability. Fully compliant with industry standards, it offers customization options and engineering support to meet unique processing needs. Equipped with a CIP system, it ensures effortless cleaning and minimized downtime, making it a critical component for high-speed, continuous operations.

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