Doses and Dispenses Liquid and Solid Foods

Finntray dosing dispensers from Kometos are precision-engineered solutions designed for efficient and accurate dosing of liquid and solid food components in various food processing applications. Utilizing volume and weight-based dispensers, they ensure minimal waste and consistent portion control. These dispensers are ideal for producing ready-to-eat meals, soups, sauces, and more, with a throughput that adapts to high-speed operations, exceeding 60 cycles per minute in some models. Featuring electric servo motor actuation and Siemens PLC control, integration into existing production lines is seamless. These units offer exceptional flexibility with customizable dosing ranges, meeting strict hygiene standards suitable for diverse food environments. The stainless-steel construction ensures durability and resistance to corrosion, catering to different product types, including viscous and particulate-laden materials. Maintenance is simplified with easy-clean designs and available engineering support for tailored solutions, making the Finntray dosing dispensers a valuable asset for efficient and scalable food production.

The post Food dosing systems for industrial applications appeared first on Making.com.

Processes Confectionery and Nutraceuticals Efficiently

The Lab+ micro-unit from Hänsel Processing is a highly versatile laboratory-scale machine designed to meet the challenges of producing small-batch confectionery and nutraceutical products. This system features a high-shear mixer for homogeneous raw material preparation, capable of integrating crystals, powders, and jellifying agents. Applications span hard candies, chewy toffees, and vitamin gummies, making it ideal for both confectionery producers and R&D departments in the nutraceuticals industry.

With a production capacity ranging from 8 to 16 kg/h, Lab+ offers precise control through integrated weighing, dosing, and vacuuming stages, ensuring low-temperature processes that preserve ingredient quality. The unit operates without the need for compressed air or steam, increasing site-installation flexibility. High-quality components and the plug & run design facilitate quick installation and start-up, minimizing downtime. Optional flow meters on dosing pumps enhance automation and process accuracy.

Lab+ supports customization via a separate data login for process parameter access, essential for R&D refinements. Its robust construction upholds Hänsel’s industrial-grade standards, providing reliability for both transitional product development and regular production lines. The system’s flexibility is further highlighted by its compatibility with existing lab depositors, enabling seamless integration into your workflow.

The post Laboratory unit for small quantity production and r&d appeared first on Making.com.

Accurately Doses Liquids in Continuous Production

Extrufood’s precision dosing skids are engineered for seamless integration with continuous extrusion lines across confectionery, pet food, and plastics industries. These skids utilize high-quality components and advanced controls to precisely dose liquids like colors, flavors, and acids, ensuring consistent product quality. Key technologies include highly accurate flow meters and loss-in-weight systems, crucial for managing high-cost additives. Designed with flexibility, the dosing pumps and tanks can be mounted on the main extruder frame or a separate mobile skid, catering to various production environments. This equipment efficiently handles liquid dosing with a focus on cost control and precision, making it indispensable for manufacturing gummy candies, flavored jellies, pet treats, and more. Available in durable materials suitable for food-grade applications, Extrufood ensures that their solutions can withstand the demands of high-precision, continuous operations.

The post High precision dosing system for color, flavor, and acid appeared first on Making.com.

Fills and Seals Ampoules and Vials

The Type 502/503 machines from BAUSCH Advanced Technology Group are specialized aseptic fill-finish solutions designed for high-speed filling and sealing of ampoules and vials. These machines utilize a two-piece, valveless dosing pump system for precise filling accuracy of up to +/- 0.05%, critical for maintaining product integrity in pharmaceutical and biopharmaceutical applications. With a maximum output of 6,000 containers per hour, they are optimized for continuous operations under laminar flow, RABS, or isolator setups. The use of a transport star wheel ensures smooth and continuous transfer of containers, while the rotational feature minimizes foaming and enhances uniform heating of ampoule stems. Vials are securely closed with rubber stoppers fed from a vibrating bowl, ensuring a tight seal. Integrable into existing production lines or as stand-alone units, these machines support GMP and FDA compliance, offering reliable performance for sterile liquid formulations, including vaccine vials and biologic drug containers.

The post Filling and closing system for ampoules appeared first on Making.com.

Doses and Feeds Soft Fillings Efficiently

The PRL Lobe Pump from GEA is specifically engineered for precise dosing and feeding of soft fillings in the food, beverage, and pharmaceutical industries. Utilizing a gearmotor-controlled system, it efficiently doses products like ravioli filling, cream-filled pastries, and hummus. The pump’s design features a rod-breaker system and helicoidal dosing lobes for uninterrupted and consistent operation, maintaining a production capacity of 100-500 Kg/h. The PRL Lobe Pump is integration-friendly, seamlessly connecting with upstream and downstream processes in continuous or manual operations. Built with a stainless steel structure, it includes a rotating scraper for effective cleaning, and removable components for easy maintenance and sanitation, making it ideal for high-speed production environments.

The post Lobe pump for soft fillings appeared first on Making.com.

Doses and Fills Liquids and Pastes

The vipura-PUMP 10T from ViscoTec stands out as a versatile dosing and filling pump engineered to address the unique needs of the pharmaceutical, food, and cosmetics industries. It features a compact design that facilitates easy integration into existing systems, reducing installation space by over 25% and weight by more than 60% compared to similar capacity pumps. Utilizing a special dosing geometry and endless piston principle, the vipura-PUMP 10T delivers precise and non-destructive dosing, even with lumpy materials up to 20 mm in diameter.

This pump effectively handles dosing volumes from 20 to 200 ml or more, depending on cycle rates, catering to a wide range of applications, including syrups, yogurt with fruit chunks, soy marinade, and whitening toothpaste. Its continuous, automated operation ensures high-speed throughput suitable for processing and packaging departments. Constructed with hygienic stainless steel design, the vipura-PUMP 10T supports CIP cleaning for quick and straightforward maintenance, while its easy assembly allows for single-person transport. Fully customizable to fit specific operational needs, it provides efficient, flexible solutions for modern production demands.

The post Dosing pump for liquids and pastes appeared first on Making.com.

Provides Continuous, Air-Bubble-Free Material Supply

The ViscoTreat series from ViscoTec Pumpen- u. Dosiertechnik GmbH offers a tailored solution for efficient material supply in demanding industrial applications, ensuring precision without interruption. Utilizing the endless piston principle, this system delivers continuous, pulsation-free operation ideal for viscous fluids in automotive, aerospace, and pharmaceutical manufacturing. With customizable container volumes ranging from 300 ml to 80 liters and a viscosity handling capacity of up to 2,000,000 mPas, ViscoTreat systems effectively manage processes from dental composites to chocolate fillings. Optimized for seamless integration, the systems are equipped with vacuum suction for air-bubble-free dispensing, suitable for both continuous and batch operations. The durable construction supports diverse material options, ensuring resistance to corrosive elements, while optional automation features enhance production line efficiency. Engineering support and system customizations are available to meet specific production demands, ensuring optimal performance across all deployed industries.

The post Consistent material supply system for industrial applications appeared first on Making.com.

Dispenses and Mixes Liquids and Slurries

The vipro-PUMP series from ViscoTec GmbH sets a new standard in modular dosing solutions, offering adaptability for diverse industry needs. Its core innovation lies in a separable rotor assembly, allowing fast installation and efficient maintenance, reducing downtime. With variable rotor and stator materials, it caters to both abrasive media and standard applications, such as adhesives. The system features an enlarged pump inlet for improved flow and easy hose connection, while two larger bleed openings ensure air-free dosing. Available in multiple sizes with dosing volumes from 0.14 to 5.2 ml/rev, it integrates seamlessly into automated production lines across industries like dental, electronics, and pharmaceuticals. The optional M6 sensor provides precision in pressure and temperature monitoring, ensuring optimal performance.

The post Modular dispenser for dosing adhesives and abrasive media appeared first on Making.com.

Doses and Fills Liquids and Pastes Precisely

The vipura-PUMP 10T by ViscoTec is a compact dosing and filling solution designed for the precise handling of liquids and pastes. What sets it apart is its ability to accommodate a wide range of applications, from chunky sauces to sensitive pharmaceuticals, using a unique dosing geometry that ensures non-destructive processing. Its hygienic design complies with industry standards, making it ideal for food, pharmaceuticals, and cosmetics production. With a flexible dosing volume ranging from 20 to 200 ml, this pump is suitable for diverse production needs. Integration is seamless thanks to its reduced space requirement and lightweight construction—over 60% lighter than comparable pumps. The vipura-PUMP 10T is easily integrated into existing systems and supports quick, efficient cleaning through a CIP connection. This adaptable pump is engineered for ease of use; it can be transported and maintained by a single operator, facilitating quick product changes without the need for disassembly.

The post Dosing and filling pump for liquids and pastes appeared first on Making.com.

Doses and Fills Viscous and Abrasive Media

The RD-hygienic dosing and filling pump from ViscoTec is designed for precise handling of viscous, abrasive, and shear-sensitive media across food, cosmetics, and pharmaceutical industries. Utilizing the endless piston principle, it ensures accurate dosing and consistent filling operations. Its adaptability to both hot and cold processes makes it suitable for applications like yogurt, foundation, and cough syrup production. With the capacity to convey and dose materials in continuous or manual operations, this pump integrates smoothly into pre-processing, processing, and final conditioning stages. It features options for double-walled design with heating medium supply and is actuated by a servo drive. FDA-compliant elastomers enhance its suitability for sensitive applications, ensuring compliance with industry standards, while CIP/SIP compatibility facilitates efficient cleaning. Custom engineering support and a variety of accessories further tailor the RD-hygienic pump to your specific process needs.

The post Dosing and filling pump for hygienic applications appeared first on Making.com.