Distills and Evaporates High-Purity Compounds

GMM Pfaudler’s corrosion-resistant distillation and evaporation system is engineered for efficient separation processes, ideal for chemical, pharmaceutical, food, and energy sectors. Utilizing a versatile design, it handles both batch and continuous operations, catering to solvent recovery and production of high-purity APIs, biofuels, and more. With options for glass-lined reactors and wiped film evaporators, it supports diverse applications from laboratory to full-scale production. Featuring PLC integration for automation and optimized solvent and energy use, the system offers exceptional corrosion resistance, aligned with GMP standards. Customizable to specific requirements, it ensures seamless integration and minimal downtime with its CIP system and robust engineering support.

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Recovers and Concentrates Industrial Acids

The Acid Recovery System from GMM Pfaudler efficiently recovers and concentrates spent acids, leveraging decades of engineering expertise. This system is essential for chemical, pharmaceutical, food, and energy sectors, solving the challenge of acid waste management. It employs a multi-stage concentration and distillation process, ensuring precise recovery for applications like nitric and sulfuric acid reclamation, and hydrochloric acid regeneration. Capable of continuous operation, it integrates seamlessly into production lines with PLC control and remote monitoring. Designed with corrosion-resistant materials like glass-lined steel and fluoropolymers, it withstands harsh conditions and minimizes maintenance needs. Additionally, the system reduces operational costs through energy-efficient heat recovery designs, supporting environmental and cost-saving goals. Customization options and engineering support ensure a tailored fit for your facility’s specific requirements.

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Facilitates Corrosion-Resistant Chemical Reactions and Mixing

The DIN Glass-Lined Reactors from GMM Pfaudler are engineered for superior corrosion-resistant processing in chemical, pharmaceutical, food, and energy sectors. These reactors follow the DIN 28136 standard, ensuring parts and components interchangeability among manufacturers, which minimizes downtime and dependency on single suppliers. Featuring standardized dimensions and interchangeable components like agitator support flanges, these reactors offer seamless integration with existing systems. They are versatile in applications such as reactions, absorption, distillation, and purification.

The DIN-AE, DIN-BE, and DIN-CE reactor types cater to different capacity needs, from 63 to 80,000 liters. DIN-BE reactors, the most widely used, provide a one-piece design with high pressure resistance and reduced leakage. Equipped with efficient mixing systems, they allow configurations up to seven stages for optimal process adaptation. Maintenance is streamlined with agitator replacements via the manway without extensive disassembly. Compliant with DIN EN ISO 28721-1, these reactors assure stringent enamel quality, meeting or exceeding industry standards. For easy maintenance, these reactors are customizable and supported by engineering expertise, ensuring tailored solutions for various processing demands.

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Purifies and Separates Industrial Chemical Mixtures

The EQUILLOY Columns from GMM Pfaudler offer a robust solution for industrial-scale purification and separation needs in sectors like petrochemicals, pharmaceuticals, and oil and gas. These columns excel in distillation, absorption, and extraction processes, designed with a range of alloy materials including stainless steel, Hastelloy, and titanium for superior chemical resistance. Featuring both packed and tray configurations, they handle liquid and gas products with precision, targeting end-products such as polyethylene and methanol. With capabilities of up to 160 MT and dimensions reaching 6 meters in diameter and 45 meters in length, they seamlessly integrate into continuous operations with options for PLC automation and remote monitoring. The EQUILLOY Columns also come equipped with internals for customized operation, and they adhere to industry compliance standards ensuring reliability and performance in harsh production environments.

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Facilitates Separation and Purification Processes

The glass-lined steel columns from GMM Pfaudler are engineered to navigate the challenges of handling corrosive chemicals in the chemical, pharmaceutical, food, and energy industries. These columns are designed to support various separation and purification processes, including distillation, absorption, and evaporation. They stand out for their corrosion-resistant properties, utilizing a glass-lined steel construction that withstands harsh environments while ensuring product purity.

Integrating seamlessly into production lines, they accommodate custom-sized solutions and are optimized for continuous operations. These columns are particularly effective in the production of ultra-clean and ultra-pure chemicals, such as solvent recovery in the pharmaceutical sector and biofuel purification.

Processing capabilities are enhanced with options for jacketed or non-jacketed configurations, tailored nozzle locations, and various support mechanisms such as tantalum clad rings that meet stringent DIN 28007-2:2017-04 standards. The equipment is PLC-controlled, offering remote monitoring to ensure optimal operation and maintenance efficiency.

Available in multiple configurations, the columns can be combined with internals made from ceramic or PTFE from the Edlon product line, enhancing their adaptability to specific process requirements. GMM Pfaudler provides comprehensive engineering support, assisting with pilot testing and scale-up to ensure successful system integration.

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Processes Corrosive Chemicals and Pharmaceuticals Safely

The ASME RT, RS, RA, and RX series reactors from GMM Pfaudler are engineered to meet the rigorous demands of industries handling corrosive and sensitive materials. These glass-lined reactors offer unparalleled corrosion resistance, leveraging Pfaudler’s glass-lining expertise for enhanced safety in chemical, pharmaceutical, and food processing environments. The reactors feature multi-part or single-piece designs with options for Cryo-Lock technology, which facilitates internal assembly, especially beneficial for applications ranging from active pharmaceutical ingredient production to acid recovery and specialty chemical formulation.

With sizes spanning from 5 to 15,000 gallons, these reactors cater to diverse production scales. The inclusion of the INTERSEAL dry9000® sealing system ensures robust containment and lowers maintenance needs, while the choice of 316L stainless steel base metal in RX series extends their application to ultra-clean environments. Each reactor integrates seamlessly into existing production lines, equipped with advanced automation options and PLC capabilities to enhance efficiency and reduce operational downtime. These reactors are also compliant with ASME codes, providing assurance of safety and reliability in high-pressure scenarios.

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Extracts Active Ingredients from Solid Materials

The Solid/Liquid Extraction Unit by De Dietrich Process Systems is tailored for intensive research and development applications. This versatile system optimizes extraction of active ingredients from solid matrices, making it invaluable for fine chemical production, pharmaceuticals, and plant-based ingredient processing. It offers continuous downward and overflow extraction modes, along with Soxhlet extraction for comprehensive trials. The system’s 4-liter borosilicate glass extraction vessel, complemented by a distillation column and spherical distillation vessel, enables precise solvent recovery and ingredient concentration. Electrically heated for efficiency, it supports detailed process monitoring through optional instrumentation and control systems. Ideal for industry-standard practices, the unit integrates seamlessly into pilot or continuous setups, ensuring consistent results while enhancing energy efficiency. Available in corrosion-resistant materials, it meets rigorous operational demands, providing compliance and robust performance in diverse chemical environments.

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Separates and Purifies High-Purity Liquid Compounds

The Rectification Technology system by De Dietrich Process Systems is engineered to deliver precise separation and purification of liquid compounds with close boiling points. Utilizing advanced in-house process simulation software, this system optimally calculates theoretical stages, reflux flow, and pressure drop to ensure efficient operation. It is ideal for high-purity applications within the pharmaceuticals, fine chemicals, and biopharmaceutical industries. Capable of handling both continuous and batch operations, the system supports a range of outputs, from active pharmaceutical ingredients to essential oils. Its integration with existing production lines is seamless, facilitated by advanced PLC controls and options for remote monitoring. Designed for energy and solvent efficiency, this system also offers material options like stainless steel for robust chemical compatibility. Compliance with industry standards such as GMP and FDA is ensured, while engineered customization is available to meet your specific processing requirements.

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Distills and Purifies Biodiesel Components

The high-vacuum distillation column from Crown Iron Works is engineered for biodiesel producers and offers superior separation of biodiesel components. It employs a high-vacuum, high-temperature distillation process to ensure minimal thermal degradation. This column excels in removing monoglycerides and low-volatility compounds, enhancing biodiesel purity and cold flow properties. It is suitable for producing various products like biodiesel, omega-3 capsules, and specialty chemical solvents. With a focus on energy efficiency, the equipment incorporates heat economization, reducing operating costs. Designed for continuous operation, it integrates seamlessly into existing production lines with a PLC-controlled system for ease of use. Available in corrosion-resistant materials, it includes an option for materials like stainless steel to suit chemical environments. Custom engineering support is offered to tailor the equipment to specific production needs.

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Processes Grape Pomace into High-Quality Distillates

The C 5 Dealcoholizer from Cadalpe is a continuous processing solution tailored for the spirits industry, specifically addressing the challenges of efficient alcohol removal from grape pomace. This system features innovative design elements, including a uniquely shaped dealcoholizing chamber and uniform steaming to ensure thorough and gentle processing. Automatic level control optimizes feed and discharge rates, preventing overheating and scorched flavors by utilizing low-temperature presaturated steam. As a result, it consistently produces high-quality grappa and other distillates like brandy and fruit schnapps. Designed for seamless integration into existing distillation lines, the C 5 supports both continuous and batch rectification processes. The equipment offers robust performance for both solid and liquid product types, ultimately enhancing production efficiency while maintaining premium taste and quality.

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