Pelletizes and Dries Thermoplastics Efficiently

The ECON EUP series offers superior underwater pelletizing and drying solutions tailored for the plastics and polymer sectors. Each unit features a thermally insulated die plate that prevents material solidification, ensuring seamless pellet production even with fluctuating output rates. Ideal for creating polypropylene granules, polyethylene micro pellets, and more, the system guarantees consistent pellet quality and minimal labor costs.

The EUP series integrates a polymer diverter valve, a pelletizing unit, a water treatment and drying system, and an efficient electrical control system, operating continuously and automatically. Its processing throughput ranges from 30 kg/hr to 15,000 kg/hr, adaptable across varying thermoplastic materials. This adaptability is supported by plug-and-play setup, which includes water treatment and centrifugal drying modules.

With a focus on energy efficiency, the system’s compact design reduces energy consumption, complemented by features like continuous process water filtration and optional automatic band filters. Maintenance is simplified through easy access to components and lack of bypass piping, minimizing upkeep demands. Constructed for durability, the LONGLIFE® die plate extends operation longevity, while optional customization supports varied production goals.

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Dries and Separates Plastic Pellets and Flakes

The ECON Pellet Dryer S+L series offers efficient solutions for moisture reduction in recycling and plastic processing industries. Featuring a gearless drive for maintenance-free operation, the centrifugal drying system achieves residual humidities between 0.1 and 0.5%. With throughput capacities ranging from 500 to 10,000 kg/hr, it addresses the demands of continuous, high-speed operations. The S+L models integrate seamlessly in standalone setups or with ECON’s water treatment systems, ensuring optimal performance across various materials such as plastic pellets, PET flakes, and HDPE regrinds. Optional features include sound insulation and explosion-proof designs, providing enhanced safety and customization to meet specific industry needs.

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Concentrates and Dries Solvents Efficiently

The ZT Series centrifugal dryers from ZIRBUS technology GmbH offer a tailored solution for efficiently concentrating and drying solvents and liquid products in diverse industrial applications. Engineered with horizontal and vertical loading options, these dryers accommodate varied processing needs in pharmaceutical, chemical, and biotech sectors. Each unit, either the ZT-H6 or ZT-V12, features solvent-resistant materials like 316TI and 316L stainless steel, ensuring longevity and compatibility with substances such as DMSO, acetonitrile, and formic acid. Equipped with an advanced IR heating system and double stock motor, these dryers optimize energy use while maintaining high drying performance. With a robust design compliant with GMP standards, the ZT Series models support HPLC and DNA extraction processes, offering configurable gondola sizes and capacities to fit your specific production requirements. Their -75°C ice condenser function adds versatility to solvent recovery applications, while a visualized process control system ensures precise operational management.

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Executes Efficient Freeze and Radiation Drying

The Freeze Dryer Sublimator EKS-R from ZIRBUS technology GmbH is designed for industries requiring precise and efficient drying of bulk materials such as fruits, herbs, and cannabis. It employs radiation drying through water-flooded shelves, ensuring uniform temperature distribution without direct contact. The EKS-R series offers a capacity range up to 1,200 kg with footprints varying from 1 to 44 m², catering to high-capacity, batch operations. These units achieve rapid drying via an expansive surface area, crucial for processing solid and slurry types. Integration in production lines is seamless with PLC control for enhanced automation. Engineered for energy efficiency, it features an ice condenser holding temperatures at -45 °C, with shelf space reaching up to 110 °C, optimizing freeze-drying cycles. Available in robust materials for industry-specific needs, the Sublimator EKS-R is ideal for compliance-driven environments, ensuring quality and safety in end products.

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Facilitates Precise Freeze Drying and Sublimation

The Sublimator Series from ZIRBUS technology GmbH offers efficient and precise freeze drying solutions, specifically designed for research and development, as well as small-scale production. These systems excel in removing moisture through controlled sublimation, a critical step in preserving pharmaceuticals, biopharmaceutical samples, historical documents, and dehydrated foods. With an ice condenser capacity ranging from 5 kg to 40 kg, these units accommodate various batch sizes. Integrated automation enables seamless incorporation into lab workflows, while the oil-sealed and oil-free vacuum pumps enhance performance, especially in solvent-heavy environments. Built with stainless steel, the units ensure corrosion resistance and compatibility with all standard disinfectants, meeting GMP-FDA standards for cleanroom operations. Additionally, options like CIP/SIP systems and customizable configurations, such as air or water-cooled refrigeration, provide tailored support for diverse industrial needs.

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Preserves and Stabilizes Sensitive Biological Products

The freeze dryers from ZIRBUS Technology GmbH are engineered to precisely address the needs of the pharmaceutical and biotechnology sectors. These freeze dryers employ a robust vacuum system for effective freeze drying that ensures the integrity and extended shelf life of vaccines, diagnostic kits, and lyophilized drugs. With applications spanning pharmaceuticals to archaeology, they support both batch and pilot operations, offering customizable configurations to cater to specific production requirements. Featuring a capacitive vacuum sensor and energy-efficient oil-free vacuum pumps, these systems guarantee optimal performance and reduced operational costs. Compliant with GMP design standards, each unit integrates seamlessly into your production line, supporting CIP and SIP processes for efficient cleaning and sterilization, ensuring minimal downtime. Whether your focus is on small-scale research or large-scale production, ZIRBUS offers tailored solutions supported by comprehensive engineering assistance and documentation.

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Dries, Sterilizes, and Preserves Diverse Products

The VTA-Series Vacuum Dryer from ZIRBUS technology GmbH is engineered for precise drying and preservation in both laboratory and production settings. With a working principle based on contact or radiation drying under vacuum, this equipment is ideal for applications ranging from pharmaceutical active ingredients to preserved artifacts. Available in rectangular or round drying chamber configurations, the VTA-Series accommodates product floor spaces from 1 to 90m², supporting diverse throughput requirements. It integrates seamlessly into your production line with automated vacuum control and options for floor space customization and solvent capacitor configurations. Fabricated from corrosion-resistant stainless steel AISI 316L, it ensures durability and compliance with GMP and ATEX standards. The system also supports efficient sterilization (SIP) with steam or VHP, and includes a CIP option for ease of maintenance, making it a reliable and versatile choice for demanding production environments.

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Sterilizes, Lyophilizes, and Conditions Various Materials

The LabStar series from ZIRBUS technology GmbH offers round chamber autoclaves designed specifically for laboratory and pharmaceutical sectors. These autoclaves are exceptional for their compactness and power, providing a cost-effective alternative to square chamber models. With chamber volumes ranging from 330 to 825 liters, they support diverse sterilization, lyophilization, and conditioning applications required for sterile culture media, injectable antibiotics, and stabilized enzymes production. Automated for batch processing, each unit features a PLC control system, enabling seamless integration into existing workflows with minimal user intervention. Constructed from high-quality, corrosion-resistant materials, these units ensure longevity and compliance with GMP standards, while their CIP system facilitates easy, contamination-free cleaning. Custom engineering support is available to match specific operational needs, ensuring a tailored solution for optimal performance.

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Sterilizes and Recools Diverse Sterile Materials

The large customizable production autoclaves from ZIRBUS Technology GmbH offer a versatile solution for sterilization in laboratory and pharmaceutical environments. Featuring chambers ranging from 640 to 3,087 liters, these autoclaves are designed for sterilizing sterile materials such as vaccine vials and medical equipment, aligning with GMP and FDA standards. They operate through an efficient steam-based process, ensuring rapid recooling via integrated systems, reducing water use by up to 80% with plate heat exchange technology. The autoclaves are Siemens PLC-controlled for seamless automation, supporting data logging and user management for regulatory compliance, with flexible chamber configurations available to meet specific customer needs. With options for double doors and ground-level installations, ZIRBUS provides robust engineering support and customization to integrate seamlessly into existing production lines, offering effective and reliable performance in demanding industrial applications.

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Generates High-Purity Steam for Industrial Applications

ZIRBUS Technology GmbH’s Steamboy Series offers a range of electric pure steam generators designed to deliver high-purity steam tailored for stringent industrial applications. These units feature a robust stainless steel construction (1.4571/AiSi316Ti) and deliver steam at pressures up to 5.5 bar, with optional increase up to 20 bar for higher demands. The series, available in models ranging from Steamboy 9 to Steamboy 80, integrates a fully automatic microprocessor-controlled system for seamless operation and precise steam output control via a touch panel. Ideal for industries like pharmaceuticals and biotech, the Steamboy is essential for producing vaccines, monoclonal antibodies, and energy drinks. With its compact design, it ensures minimal spatial requirements and energy efficiency, featuring a heat recovery system and highly effective insulation. Compliance with the European Pressure Equipment Directive DGRL 2014/68/EU guarantees safety and regulatory adherence. The steam generators are engineered with advanced features such as automatic desalination, conductivity measurement, and a CIP capability for easy maintenance, making them an indispensable part of modern production lines.

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