Stores and Manages Bulk Powder Materials

Powder Process-Solutions offers robust Storage Silos and Hoppers tailored for efficient bulk powder management across the food, dairy, and pharmaceutical industries. Engineered for precision, these systems facilitate seamless loading, discharging, and explosion suppression, adapting to both continuous and manual operations. The silos are designed with special linings and coatings to prevent contamination and maintain product integrity. By offering various material options, including USDA/Dairy construction, these units are both durable and compliant with industry standards. Featuring integrated explosion venting and suppression systems, they enhance safety, while custom inlets and outlets offer flexibility in design. Optional vibratory bin dischargers and hopper fluidization systems ensure smooth material flow, and advanced scale systems provide accuracy in handling. These silos and hoppers are engineered to optimize space, ensure easy cleaning with options for automated CIP systems, and are fully supported with on-site setup and engineering customization to fit your specific processing needs.

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Unloads and Transfers Powders Safely and Efficiently

Powder Process-Solutions offers custom-designed Bulk Bag Unloaders and Bag Dump Stations for handling powder materials in food, dairy, and pharmaceutical industries. These systems ensure a safe, hygienic, and efficient material transfer process, tailored to your specific plant requirements. Built for seamless integration, they can operate as standalone units or within automated systems, enhancing production lines with features such as scale integration, dust collection, and magnetic separation. With options for stainless steel construction, these unloading stations meet stringent hygiene and corrosion-resistance requirements, adhering to USDA and FDA standards. Configurable to handle various powder forms, they support continuous and manual operations, backed by comprehensive engineering support for customization and optimization.

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Snap-Connects and Seals Flexibly

The BFM® Flexible Connector System from Powder-Solutions, Inc. revolutionizes the way you handle and connect bulk powder processes. Designed to snap-connect and seal without tools, it offers a cleaner, leak-free environment ideal for industries such as dairy, food, infant nutrition, and pharmaceuticals. The snap-in sleeves, combined with precision-engineered spigots, allow for simple integration into existing production lines, ensuring seamless transitions between processing stages. This system significantly minimizes product build-up, enhancing hygiene and reducing downtime during cleanings and changeovers.

BFM® fittings provide a 100% sealed connection, utilizing patented snap bands for a secure fit that tightens under pressure. With options in both breathable and non-breathable materials, it accommodates a variety of processing requirements and material consistencies, from powdered milk and cheese to pharmaceutical capsules and plastic resins. While throughput capacity varies depending on your specific system setup, BFM® fittings support continuous and high-speed operations, ideal for dynamic manufacturing environments.

Integration with existing systems is straightforward, as standardized sizes reduce the need for extensive inventory. The absence of tools in installation simplifies maintenance, while the durable materials ensure longevity and resilience against wear and corrosion, particularly in intense processing conditions. Additionally, the fittings align with industry best practices for cleaning and safety, supporting hygienic manufacturing objectives and regulatory compliance. Whether you need to customize dimensions or material types, engineering support is on hand to tailor the solution to your specific processing line requirements.

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Gently Conveys and Protects Fragile Powders

The RELCO® Dense Phase Vacuum Conveying System from Kovalus Separation Solutions is expertly engineered to handle the delicate task of conveying fragile powders such as whey protein, milk powder, and infant formula without damaging their structure. This system employs a controlled vacuum operation that precisely manages powder velocity and pressure, preventing powder stalling and optimizing movement through short to medium distances.

Specifically designed for dairy, food, beverage, and life sciences industries, the system operates with instantaneous rates up to 60,000 kg/hr, ensuring high throughput and efficiency. With a compact convey line size compared to lean phase systems, the dense phase technology minimizes product breakage, making it ideal for heat-sensitive and abrasive powders.

Fully automated, the system integrates seamlessly into existing production lines, with a PLC-controlled interface for effortless operation and the potential for remote monitoring. Its stainless steel construction ensures material compatibility and longevity, while easy-access components support quick cleaning and maintenance. Additionally, options for customization are available to meet specific production needs, backed by engineering support from Kovalus experts.

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Prepares, Fills, and Seals 25kg Powder Bags

The 25kg Automatic Packaging System, distributed by RELCO as part of Technopak’s line, offers a fully integrated solution for high-volume, hygienic powder packaging tailored for industries including dairy, food, and life sciences. This system’s modular design ensures adaptability and cost-effective upgrades for diverse production needs. Capable of bagging rates up to 15 tons per hour, it efficiently handles 25kg bags, supporting various materials such as multi-walled paper and plastic. Its precise pre-weigh bulk fill chamber guarantees weight accuracy, while the de-aeration probes reduce air content post-fill, optimizing bag stability. The system’s heat sealing complements this by offering a hygienic, strippable bag-in-bag option for an uncompromised seal. In terms of automation, it integrates seamlessly with existing lines, offering pre- and post-bag fill gassing to suit high-fat product stabilization. Built to meet 3A standards and USDA guidelines, it promises reliable operation with low maintenance demands, marking it an indispensable tool for efficient, large-scale powder packaging.

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Fills and Packages Varied Powders Efficiently

The 25kg Manual Powder Packaging System from Kovalus Separation Solutions is designed to meet stringent sanitary requirements, perfect for applications across dairy, food, beverage, and life sciences industries. Built to 3A standards and USDA guidelines, it offers precise filling thanks to an integrated scale controller and twin augers, ensuring accuracy within +4 ounces. This system can fill a diverse range of powders—such as milk powder, protein powders, and cement powder—at a rate of up to one bag per minute. Its robust stainless steel construction provides corrosion resistance and durability, while the tool-free design enables easy disassembly and cleaning, reducing maintenance downtime. Equipped with PLC/HMI for seamless process control and housed in NEMA 4 enclosures, the packaging system is engineered for reliable operation. Additionally, options for downstream integration, including check weighers and heat sealers, enhance production efficiency.

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Feeds and Contains Powders Efficiently

The RELCO® Bag Break Station is expertly crafted to meet USDA dairy standards, featuring heavy-duty stainless steel construction that ensures durability and corrosion resistance. This station is designed for efficient powder feeding into pneumatic conveying systems and incorporates a large, deep tipping area for easy product handling. Its oversized rear plenum ensures effective containment of nuisance dust, with a designated dust pick-up point when linked to a dust collector, keeping your workspace clean. Ideal for industries such as dairy, food, beverage, and pharmaceuticals, it supports a variety of powders, from milk to pharmaceuticals to pigment powders. The gas strut-assisted plenum cover facilitates operator access, and the easily removable bag grate enhances maintenance efficiency. RELCO offers custom-designed applications to meet specific process requirements, making this bag break station a versatile addition to any pre-processing or packaging department.

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Fills, Weighs, and Densifies Bulk Bags

The RELCO® Bulk Bag Filler from Kovalus Separation Solutions is engineered for precise and sanitary filling of bulk bags, catering to diverse industries such as dairy, food, beverage, and more. This equipment is designed with robust stainless steel construction, ensuring corrosion resistance and compliance with 3A standards and USDA guidelines. It features a rotating bag loop hanger system for efficient loading, while its integrated scale controller ensures accurate weight measurements. Equipped with a tool-free disassembly design, the filler facilitates easy cleaning and maintenance. The filler includes a unique bag inflation venturi with a HEPA filter, reducing bridging and enhancing dust control during operations. It handles various bulk bag sizes with an adjustable scissor lift for consistent operator interface. Optional integrated palletizing systems are available for enhanced operational synergy.

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Efficiently Unloads and Transfers Bulk Powders

The RELCO® Bulk Bag Unloader from Kovalus Separation Solutions stands out for its adaptable design tailored for USDA sanitary applications. It’s engineered to handle a wide range of powder materials, ensuring efficient unloading with minimal dust. The system incorporates a sanitary receptor tube with dual pneumatic cylinders for precise spout clamping, enhanced by a vibrating bag pan to promote consistent powder flow. Its robust construction supports a 2,500-pound capacity, accommodating various bag sizes. Suitable for industries like dairy, food, and beverage, it facilitates the handling of end-products like milk powder, whey protein, and baking mixes. Optional features such as a hoist and monorail system, dual-bag massagers, and loss-in-weight batching support integration into existing production lines. Constructed from stainless steel, it meets stringent sanitary requirements while ensuring easy cleaning and maintenance. This unloader not only improves throughput but also maintains operational efficiency with features like a dust collection port and manually-operated iris valve for controlled changeovers. Customization options and engineering support are available to meet unique processing needs across diverse industrial sectors.

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Conveys Fragile Powders Efficiently Over Long Distances

The RELCO® Dense Phase Pressure Conveying System by Kovalus Separation Solutions is engineered to transport fragile powders like lactose and whey protein over extensive distances without compromising quality. Utilizing precise control of powder velocity and pressure, it ensures gentle movement, preventing segregation and buildup in the convey lines. Perfect for the dairy, food, and nutraceutical industries, this system achieves instantaneous rates up to 60,000 kg/hr, making it ideal for high-capacity operations. The system integrates seamlessly into existing lines, offering PLC control with custom engineering to match specific conveying parameters. Constructed with corrosion-resistant materials, it supports diverse operations, from continuous to automated, while minimizing energy usage by optimizing air pressure. This solution is not only robust but also facilitates clean-in-place (CIP) procedures, ensuring maintenance is efficient and contamination-free.

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