Sorts and Rejects Defective Capsules

The KCS10 Capsule Sorter from Krämer AG efficiently identifies and removes empty or defective capsules, enhancing product quality in the pharmaceutical and nutraceutical sectors. This equipment excels with its ability to automatically sort capsules filled with powders, granules, or pellets using a compressed air mechanism, eliminating the need for a power supply. Capable of processing up to 300,000 capsules per hour, it integrates seamlessly after capsule polishers or metal detectors, fitting effortlessly into continuous production lines. Designed with AISI 316L stainless steel contact surfaces, it ensures durability and compliance with GMP standards. Easy assembly and disassembly without tools facilitate quick maintenance, minimizing downtime. Optional features such as inlet and outlet adapters and material certificates offer customization to meet specific operational needs.

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Dedusts and Conveys Pharmaceutical Tablets and Capsules

The KD7070 from Krämer AG is a high-containment deduster tailored for pharmaceutical and nutraceutical manufacturers requiring stringent dust control during tablet and capsule production. This equipment features an upward conveying spiral system, allowing continuous dedusting and conveying with adjustable heights from 400 to 1600 mm. Suitable for a variety of end-products, including paracetamol and vitamin C tablets, the KD7070 ensures a dust-free, efficient process. It offers high throughput capabilities, handling up to 6.3 million tablets per hour, depending on size, while operating quietly at less than 68 dB. The unit’s Wash-in-Place cleaning system simplifies maintenance, ensuring compliance with OEB5 containment standards for high-potency products. Integration into existing production lines is seamless, thanks to the versatile tri-clamp connections and flexible control options. With certifications including ATEX Zone II compliance and GMP standards, the KD7070 ensures safe and reliable operation even in demanding environments.

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Dedusts, Detects Metals, Sorts, and Cleans Tablets and Capsules

The KD7075A from Krämer AG is a high-performance deduster tailored for pharmaceutical tablets and capsules, ensuring optimal cleanliness and product integrity. This equipment integrates seamlessly into automated production lines, effectively removing dust and detecting metal contaminants with precision. It features a spiral upward conveying system, ideal for pharmaceutical environments requiring high containment (OEB 5) standards. With conveying capabilities for a variety of tablet and capsule sizes, it maintains throughput with rapid processing speeds, handling up to 10,300,000 micro-tablets per hour.

Equipped with a KC7070A touchscreen controller, the KD7075A provides easy operation, remote diagnostics via an integrated VNC server, and compliance with 21 CFR Part 11, emphasizing secure process management. Its construction utilizes AISI 316L for critical contact parts, ensuring robust chemical resistance, while the ATEX certification guarantees safe operation in explosive environments.

The helix design, featuring efficient washing nozzles, minimizes water usage, supporting automated or manual Wash-in-Place (WIP) cleaning for consistent performance. Additionally, optional features like metal detector test tablet insert devices, HEPA filters, and customizable diverters enhance operational flexibility. Suitable for various pharmaceutical, biotech, and chemical processes, the KD7075A ensures unmatched product quality control and seamless integration into your production workflow.

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Diverts and Organizes Tablets and Capsules Continuously

The V4000 Drum Diverter from Krämer AG is an electronically controlled solution tailored for pharmaceutical and nutraceutical manufacturers, ensuring efficient and precise tablet and capsule handling. This diverter allows continuous operation by efficiently diverting tablets and capsules into up to 12 different containers, minimizing downtime and enhancing production flow. Compatible with the KD7015 and KD7035 deduster models, it seamlessly integrates into existing production lines, supporting continuous monitoring and process control either directly by the deduster or linked with tablet presses and capsule filling machines.

The V4000’s design handles a range of products from aspirin tablets to herbal supplement capsules, accommodating varying shapes and sizes with ease. It offers substantial throughput, capable of operating at speeds up to 10,300,000 micro-tablets per hour, and ensures GMP and CE compliance, reinforcing its suitability for pharmaceutical and nutraceutical applications. Built with robust materials like AISI 316L, it withstands corrosive environments, ensuring longevity and reliability. Optional features such as jam sensors and sample collection add further customization, backed by Krämer AG’s engineering expertise and support, to adapt to specific production requirements.

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Dedusts and Conveys Tablets and Capsules

The KD70A Series from Krämer AG is designed for efficient dedusting and conveying of tablets and capsules in the pharmaceutical, nutraceutical, and vitamin industries. This vertical vibratory deduster integrates seamlessly into your production line, using a gentle vibratory mechanism to remove excess dust while maintaining product integrity. Suitable for a wide range of tablet sizes, from standard aspirin and vitamin C tablets to micro-tablets, the KD70A Series ensures compliance with industry standards, including GMP and SMEPAC certification, and meets ATEX guidelines for dust containment. Its continuous operation capability, paired with an automatic control system, enhances throughput while minimizing manual intervention. Constructed from high-grade stainless steel, this equipment offers excellent corrosion resistance, ensuring longevity and reliability. The system supports quick cleaning protocols and easy maintenance to minimize downtime. Flexible integration options and engineering support allow customization to match specific production requirements, making it an indispensable addition to your facility.

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Efficiently Dedusts and Conveys Tablets and Capsules

The KD6010 from Krämer AG is a high-capacity tablet and capsule deduster designed for pharmaceutical, biotech, and food industries, optimizing your production line with its unique acceleration control. This compact deduster delivers exceptional dedusting and deburring capabilities through a combination of vibration, dust agitation, air, and vacuum suction. Featuring Krämer’s patented vibratory drive system, it ensures no vibration transmission to upstream or downstream equipment, preserving tablet integrity while minimizing maintenance.

The KD6010 is ideal for dedusting and conveying a wide range of products, including paracetamol and vitamin C tablets, with a notable throughput capacity of up to 3.5 million tablets per hour at adjustable conveying heights from 250 to 750 mm. Integration is seamless with its C820 frequency controller, allowing remote operation with tablet press controls, ensuring consistent vibration regardless of load.

Built with ease of cleaning in mind, the KD6010 features tool-free assembly and disassembly, with all product-contacting parts available in 316L stainless steel to meet strict GMP compliance. It includes options for various inlet and outlet adapters and can be customized with additional components like air extraction and metal detector test tablet devices, ensuring you meet your specific processing needs.

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Conveys and Elevates Snack Foods Efficiently

The Varilift® Bucket Conveyor from Heat and Control is engineered to optimize product transportation for food processing companies. Featuring a complete swivel bucket design, it eliminates jamming and fines typical in other bucket conveyors, ensuring uninterrupted flow of snack foods and confections. Its modular design allows for S, C, or horizontal configurations, with buckets that discharge at any point along the horizontal run, accommodating tight installations and expansion needs. Commonly used for elevating, lowering, and conveying a wide range of products, including potato crisps, cheese puffs, espresso coffee beans, and roasted almonds, the Varilift® integrates seamlessly into both new and existing production lines. With quick-release, one-piece polypropylene buckets, it simplifies cleaning, reducing downtime significantly. The conveyor is adaptable to high-speed, continuous operations, making it ideal for manufacturers aiming to increase throughput and maintain consistent product quality.

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Conveys and Transfers Products Efficiently

The Incline Transfer Conveyors are expertly manufactured by Heat and Control, tailored for high-speed, continuous food processing environments. These conveyors are essential for efficient product movement, utilizing a modular design to enhance flexibility and reduce cleanup time. Specifically engineered for conveying solids and granules, they integrate seamlessly into a variety of processing lines, handling products ranging from bread rolls to plantain crisps. The system is available in multiple configurations, including bucket and vibratory conveyors, ensuring minimal product damage and optimized transfer. Featuring easy integration and automation, these conveyors support both large-scale industrial operations and smaller batch processes. They are constructed from durable materials, designed to withstand rigorous processing conditions while maintaining energy efficiency through advanced motor control. With compliance to industry standards for food safety, the conveyors promise reliable performance and minimal downtime, backed by Heat and Control’s robust engineering support for tailored solutions.

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Singulates and Conveys Potatoes for Slicing

The FastBack FastLane Slicer Infeed Conveyor from Heat and Control revolutionizes potato processing with its precision singulation and gentle product handling. By using horizontal motion and a multi-lane configuration, it minimizes product overlap, which is crucial for consistent slicing. Designed for food processing industries, it efficiently handles a range of products, including russet potatoes, French cut fries, and potato chips. This conveyor supports high-speed, continuous operations and integrates seamlessly into existing production lines, thanks to its compact design. Constructed from stainless steel with an IP65, NEMA 4X drive, it withstands rigorous washdowns and simplifies cleaning. The conveyor can mitigate slicer overload issues, thereby reducing waste and improving slice quality. Suitable for integration with other processing equipment, it can be customized to support various production capacities and specific operational needs, catering to diverse requirements across snack food and potato processing industries.

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Accumulates and Conveys Solid Products Efficiently

The AccuVeyor AVL-Series from AmbaFlex is a versatile dynamic accumulator and conveyor system designed to address common production challenges in industries like logistics, packaging, and bottling. This equipment utilizes a unique trombone-like mechanism, allowing seamless absorption and release of products such as small cereal boxes, bottled drinks, and e-commerce parcels, without interrupting continuous operations. With a load range of up to 15 kg/m and an adjustable belt width spanning 100 to 600 mm, it proficiently manages high-speed applications by accommodating varying product sizes and types. The system’s single-belt, non-touching accumulation mechanism minimizes wear and maintenance needs, while its durable conveyor frame is constructed to meet demanding operational conditions. Integration is straightforward, with options for automation and real-time monitoring to ensure smooth workflow across upstream and downstream processes. Whether handling bulk shampoo bottles in bottling plants or promotional flyers in the print industry, the AccuVeyor AVL-Series boosts both efficiency and throughput, providing a reliable solution to dynamic accumulation requirements.

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