Separates and Processes Solids, Slurries, and Cakes

The Vertical Peeler Centrifuges V 1000 BP and V 1250 BP from HEINKEL are designed for high-speed, efficient separation and processing in pharmaceutical, chemical, and food industries. Featuring a fully automated cGMP-compliant system, these centrifuges allow easy inspection and cleaning with an automatic opening mechanism and CIP (Clean-In-Place) system. Ideally suited for applications like active pharmaceutical ingredients, vaccines, and specialty chemicals, they efficiently handle solids, slurries, and cakes. With basket diameters of 1,000 mm and 1,250 mm respectively, they offer processing capacities of up to 1,006 g-force for demanding environments. Manufactured in materials providing excellent corrosion resistance, these centrifuges integrate seamlessly into production lines, enhancing operational efficiency while ensuring compliance with stringent industry standards.

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Facilitates Centrifuging, Filtration, Sedimentation, and Classifying

The Vertical Pilot Plant Centrifuge V 300 – 500 TC, part of HEINKEL Process Technology, is engineered for exceptional versatility in chemical and pharmaceutical pilot testing. Its mobile, compact design allows seamless integration into R&D and pilot plant operations. Designed to meet cGMP requirements, the centrifuge excels in small-scale production with its basket configuration suitable for filtration, sedimentation, and classifying of solids, slurries, and cakes.

Featuring a jacketed design for precise temperature control, it supports both heating and cooling during processing. The centrifuge is highly efficient with minimal installation effort, making it ideal for rapid pilot-line scale-up. Material options cater to diverse chemical compatibilities, ensuring longevity in corrosive environments. The series offers a range of capacities up to 0.47 m² filter area, supporting up to 620 liters, and operates efficiently with centrifugal forces reaching up to 2,054 x g. This equipment is indispensable for manufacturers in pharmaceuticals, chemicals, and food production sectors looking for precision and reliability in pilot-scale operations.

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Efficiently Separates and Dries Sensitive Materials

The Vertical Pilot Plant Centrifuge Pharma from HEINKEL Process Technology is tailored to meet cGMP requirements for pharmaceutical manufacturing. Its unique design features a mobile, compact structure, facilitating easy plug-and-play installation ideal for both laboratory and pilot plant settings. Utilizing a basket centrifuge mechanism, it efficiently separates and dries solids, slurries, and cakes, making it indispensable for R&D and small batch processing of APIs, fine chemicals, and nutraceutical powders. With models ranging from V 300 TP to V 500 TP, it accommodates varying processing capacities, reaching speeds up to 3,500 RPM. The unit’s CIP capability ensures thorough cleaning within isolators or glove boxes, preventing cross-contamination. Fabricated with high-quality materials for corrosion resistance, it integrates seamlessly into production lines, supporting process scalability and offering optional customization for diverse industrial applications.

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Efficiently Separates and Processes Diverse Solid-Liquid Mixtures

The V 630 – 1600 TC Series from HEINKEL is a range of top discharge centrifuges engineered for versatile applications across chemical, pharmaceutical, and food processing sectors. These centrifuges are designed to effectively handle diverse solid-liquid mixtures, leveraging a user-friendly basket design for batch processing. Each unit is adept at filtration, separation, washing, and extraction, ensuring high-quality outputs such as dyes, APIs, and herbal extracts. With basket diameters ranging from 630 mm to 1600 mm, they are suitable for variable batch sizes, providing flexibility in production lines. The centrifuges feature lossless filter cake discharge and gentle solids handling to preserve particle integrity. Engineered to integrate seamlessly with existing systems, these units offer PLC control and can be customized for different material specifications to ensure chemical and corrosion resistance. Ideal for multiple industries, these centrifuges meet stringent process requirements while facilitating easy cleaning and maintenance through a rugged, simple design and reliable removal systems.

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Separates and Washes Solid Cakes Efficiently

The HEINKEL V Series, including models V 630 TP to V 1600 TP, offers top discharge centrifuges designed for versatile applications in pharmaceuticals, chemicals, and food processing. These centrifuges excel in adapting to challenging filtration tasks, utilizing lossless filter cake discharge and gentle solids handling to prevent particle destruction, ensuring high purity outputs. With nominal volumes ranging from 46 liters to 820 liters, each centrifuge handles batch operations efficiently, with capacities tailored to specific production scales. Automation features include a PLC-controlled interface and an automatic CIP cleaning system, ensuring seamless integration and minimal downtime. The centrifuge design emphasizes accessibility with easy-to-maintain components, and the construction uses corrosion-resistant materials suitable for stringent GMP and FDA standards. These units are customizable in terms of rotor speed and chamber size, with engineering support available for tailored installations.

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Separates and Purifies Plasma Fractions Efficiently

The Series V 630 TS and V 800 TS from HEINKEL Drying and Separation Group are vertical centrifuges designed specifically for pharmaceutical applications, particularly in the separation of plasma fractions. These centrifuges effectively optimize the yield and purity of critical components such as albumin and immunoglobulins, thanks to their sophisticated design and operation. Utilizing a high-speed centrifugal force, they ensure efficient separation while maintaining the integrity of sensitive biological products.

These models are engineered to process multiple plasma derivatives, including clotting factors and immunoglobulins, commonly used in biopharmaceutical and fine chemical industries. With a processing framework that includes cooling, filling, centrifuging, discharging, and cleaning, they deliver a seamless integration into existing production lines. The double-walled housing ensures constant product temperatures, meeting GMP’s highest requirements and facilitating an environment for sterile operation.

The centrifuges feature a permanent direct drive system, enhancing performance dynamics with low space requirements due to their compact design. Moreover, automation is achieved through PLC-controlled operations which offer remote monitoring. The stainless steel construction supports excellent corrosion resistance, ensuring longevity and compatibility with various process environments. Cleaning is expedited via a CIP system, guaranteeing swift and contamination-free maintenance between batches. Designed with pharmaceutical manufacturers in mind, the Series V 630 TS and V 800 TS offer customizable throughput and rotor speeds to accommodate specific production needs.

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Efficiently Separates and Processes Chemical Products

The Vertical Peeler Centrifuge Chemical, from HEINKEL Drying & Separation Group, is engineered for rigorous chemical processing environments. Its vertical design integrates seamlessly into continuous production lines, offering high throughput for filtering, sedimenting, and discharging solids. With basket diameters ranging from 800 to 1600 mm, it addresses separation challenges in products like pesticides, pigments, and PVC powders efficiently and reliably. The centrifuge operates with high centrifugal forces, ensuring low residual moisture levels in end-products. Automation is enhanced with hydraulically actuated dischargers, customizable for full-surface or swiveling operations. Materials are available in options compatible with harsh chemical processes, supporting long-term durability and corrosion resistance. Designed to be energy efficient, it reduces operational costs without compromising performance.

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Dewaters and Washes Gypsum and Chemical Products

The Vertical Peeler Centrifuge models V 800 BG, V 1000 BG, V 1250 BG, and V 1600 BG from HEINKEL are engineered for precision dewatering and washing in power and chemical industries, enhancing productivity in gypsum and specialty chemical processing. Their design accommodates small to medium throughputs and features an optimized washing process that significantly reduces chloride concentrations, crucial for flue gas desulphurization gypsum (FGD). Experience versatile handling of solid, slurry, and cake forms in both batch and continuous operations, powered by high-speed centrifugal force. The robust construction ensures durability with options for stainless steel or rubber coatings to resist corrosion. These centrifuges integrate seamlessly into existing production lines, equipped with PLC-controlled operations for enhanced automation. Maintenance is straightforward with the inclusion of efficient cleaning solutions and support for customization to meet specific throughput and operational requirements.

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Separates Solids from Slurries in Pilot Applications

The H 500 C and H 630 C from HEINKEL Drying & Separation Group are horizontal pilot plant basket centrifuges designed for versatile separation tasks in chemical and pharmaceutical applications. Their compact, tabletop-capable design allows easy integration into R&D, pilot, and small-scale production environments with a simple “plug and use” setup. With automatic operation, these centrifuges efficiently separate solids from slurries, making them ideal for processing APIs, specialty chemicals, food additives, and recycled metal flakes. Equipped to handle nominal volumes of 25 to 96 liters and centrifugal forces up to 2,028 x g, these units deliver precise separation performance. Available in materials suitable for corrosive environments, they ensure chemical compatibility and longevity. The centrifuges also meet industry standards for safety and operation, with options for customization to fit specific process requirements, supported by HEINKEL’s engineering expertise.

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Performs Efficient Centrifugation and Separation

The Horizontal Pilot Plant Basket Centrifuge series—H 300 P, H 320 P, and H 500 P—by HEINKEL meets the stringent demands of pharmaceutical, chemical, and food processing industries. These centrifuges offer exceptional separation efficiency with their basket design, suitable for small-scale and R&D environments. Designed for processing solids, slurries, and cakes, they ensure precise separation of active pharmaceutical ingredients (APIs), flavorings, and powdered metals. The automatic operation is facilitated by PLC controls, allowing seamless scale-up from pilot to mass production—ideal for fast-tracking product development. Their compact, cGMP-compliant construction supports easy integration and minimal installation efforts. With variable basket diameters ranging from 300mm to 500mm, these centrifuges adapt to different material properties and process requirements. The equipment is made with corrosion-resistant materials to uphold strict hygiene standards. For maintenance, the “plug and use” approach streamlines installation and cleaning, optimizing operational downtime. HEINKEL also provides customization options and engineering support to tailor configurations to specific production needs.

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