Homogenizes Solids and Liquids Continuously

The Pegasus® Continuous Dual-Axis Paddle Mixer from Dinnissen BV is engineered for seamless integration into food, pharma, and pet food production lines, ensuring efficient and uniform mixing of diverse materials. Employing dual counter-rotating shafts with precision-designed paddles, it ensures homogeneous mixing with minimal product damage. Capable of processing solids, powders, granules, and free-flowing liquids, it directly addresses the need for consistency in producing baby formula, nutraceutical powders, and pet food, among other products. This mixer can integrate expensive additives just before packaging, reducing material loss. Designed to be space-efficient, it manages high throughput with minimal energy consumption, accommodating continuous operations with ease. Constructed from robust materials, its design promotes easy access for maintenance and thorough cleaning. Automation is enhanced with optional PLC controls for streamlined monitoring and process adjustments. Certified for use in various industries, it adheres to strict hygienic standards, making it an ideal solution for high-stakes production environments.

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Grinds and Mills Soft to Medium-Hard Products

The Hamex® Hammer Mill by Dinnissen is a precision-engineered grinding solution tailored for diverse industries such as food, pharmaceuticals, and minerals. With its robust construction and variable rotor speeds, it efficiently processes grains, sugars, minerals, and more into fine powders and granules. The hammer mill utilizes freely suspended hammers that swing at high speed, crushing materials against specially designed plates in the grinding chamber. This design ensures a consistent, high-quality output with a fineness ranging from 150 microns to about 3 mm. The Hamex® Hammer Mill supports continuous, high-speed operation and integrates seamlessly into existing production lines, featuring automatic sifter change systems to minimize downtime. Enhanced with energy-saving options like frequency control and a proprietary airflow system, it reduces energy consumption while optimizing capacity. Built with corrosion-resistant materials and offering easy access for maintenance, it is a durable choice for modern processing environments. Compliance with relevant industry standards enhances its suitability for GMP-regulated sectors, making it a reliable choice for precise grinding needs.

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Unloads and Processes Big Bags Safely and Efficiently

The Modular Big Bag Unloading Station from Dinnissen is engineered to provide a safe and efficient solution for handling bulk materials across various industries, including food, pharma, and chemicals. Its modular design accommodates diverse applications, from manual to fully automatic operations, and integrates seamlessly into existing production lines.

The station operates by securely suspending big bags using a forklift or integrated hoist, attaching them to a filling pipe. An inflatable cuff minimizes dust release during the unloading process, ensuring a cleaner environment. Suitable for both free-flowing and challenging products, it can be equipped with additional features like vibration for optimal material flow, weighing and dosing systems for precision, and extraction systems for dust control.

Handling capacities depend on the configuration, with design options available to meet ATEX standards for hazardous environments. Constructed from robust materials, it offers resistance to wear and corrosion, tailored to industry-specific requirements. The station can include CIP systems for easy maintenance, supporting hygiene and safety standards crucial in food and pharmaceutical settings.

Dinnissen provides engineering support for customized configurations, enabling you to adapt the big bag unloading station to specific operational needs, enhancing throughput and operational efficiency.

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Conditions and Discharges Compacted Bulk Materials

The Big Bag Conditioner from Dinnissen BV addresses the challenges of handling compacted bulk materials across multiple industries such as food, pharmaceuticals, and chemicals. This equipment is an all-in-one solution that conditions, empties, and discharges materials from Big Bags efficiently, leveraging a hoisting system and mangle mechanism. Designed to seamlessly integrate into continuous and automated operations, it allows for a high-speed, ergonomic handling process that enhances production speed while minimizing material loss.

Ideal for working with powders, granules, and solids, the Big Bag Conditioner supports various end products like sugar crystals, dry milk powder, and animal feed pellets, making it versatile across sectors from food to aquafeed and minerals. The system can manage a high throughput, effectively accommodating industry demands with options for additional customizations such as toxic material processing and product discharge integration.

Dinnissen BV ensures the Big Bag Conditioner is built with robust material options suited for specific operational conditions, promoting durability and compliance with industry standards. The ergonomic design prioritizes operator safety, reducing physical effort through automated hoisting and handling. Additionally, maintenance is streamlined with easy access features, ensuring minimal downtime and sustained operation.

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Reduces and Processes Large Materials into Finer Sizes

The Dinnissen Breaker is engineered to handle challenging milling tasks across various industries, including food, pharma, and chemicals. Featuring a robust rotor/stator principle, this breaker efficiently processes large chunks into smaller grains, ranging from 10 mm to 150 microns. Dinnissen’s design ensures high throughput capacities of up to 80 tons per hour, using low rotational speeds to minimize energy consumption and prevent excess heat generation, crucial for processing moist or greasy products like cocoa and filter cake.

Integration into existing production lines is seamless, with options for automated control systems and remote monitoring. Constructed from high-quality stainless steel, it meets EHEDG hygiene standards, making it ideal for sensitive applications such as infant food and pharmaceutical granules. The unit’s dust-proof design and easy-access sliding drawer simplify cleaning and maintenance, reducing downtime for operators.

With customizable rotor versions and the flexibility to test products at Dinnissen’s D-Innocenter, this equipment offers tailored solutions to meet precise production needs, supported by comprehensive engineering and after-sales support.

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Grinds and Sifts Fine Powders and Granules

The Dinnissen Centrifugal Mill is engineered for precision grinding in diverse sectors such as food, pharmaceuticals, and chemicals. This robust mill utilizes a rotor-stator design, leveraging centrifugal force to process products into ultra-fine powders, ideal for applications like chocolate powder and pharmaceuticals. It offers efficient high-speed operation with capacities ranging from 100 to 11,500 kg/hour, depending on product type and fineness. Ensuring energy efficiency, the mill features variable-speed control to minimize energy consumption while maintaining the desired particle size. Constructed with durable materials, including a stainless steel option for corrosion resistance, it meets stringent hygiene standards and is available in an EHEDG-compliant version. Integration is seamless with PLC control and remote monitoring for intuitive operation. Maintenance is simplified through a single-bearing design, enabling quick rotor removal for cleaning—a particularly useful feature in maintaining product integrity across different batches.

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Efficiently Cuts, Empties, and Discharges Bags

The DIMA® Bag Emptying System from Dinnissen BV is an innovative solution specifically designed for efficient handling of powders and granules across various industries, including food, pharma, and chemicals. What sets the DIMA® apart is its modular design, accommodating manual, semi-automatic, and fully automatic operations to cater to diverse production needs. Utilizing automated cutting and emptying processes, it minimizes manual handling, enhancing safety and reducing operational downtime. With capacities reaching up to 40 tons per hour, it seamlessly integrates into your production line, ensuring continuous flow and high throughput. The system is ATEX-certified and equipped with advanced dust control measures, emitting less than 0.1 mg per cubic meter, ensuring compliance with stringent international health and safety standards. Constructed from robust materials, it offers options for Viwateq® Finishing for optimum smoothness and hygiene, with easy maintenance features like large hatches for quick blade changes. The DIMA® series supports a range of industries by providing reliable bag emptying with custom configurations tailored to specific processing environments.

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Doses and Mixes Liquids with Precision

The liquid dosing system from Dinnissen Process Technology features exceptional precision and versatility tailored to pet food, essential oils, fats, acids, aromas, enzymes, and vitamin applications. This system is engineered to deliver precise liquid dosage during the mixing and coating processes, adaptable for both batch and continuous operations. Using either pre-weighing methods or flow measurement through supply lines, it ensures exact liquid integration without the need for additional weighing tanks, optimizing space efficiency.

Dinnissen’s system supports a wide variety of liquids, with customizable nozzle sizes and optional heating elements to maintain optimal viscosity and flow. Designed for seamless integration into existing setups, it’s built with flexibility in mind, and can be supplied in either casing or SKID options. With a focus on reliability, it supports industries like food, pet food, feed, aquafeed, chemicals, minerals, dairy, and pharmaceuticals by meeting high standards for performance and compliance.

Operators benefit from reduced maintenance demands and the optional CIP (Clean-In-Place) system, which promotes contamination-free cleaning. With Dinnissen’s engineering support, the system can be tailored to fit exact production requirements, adapting to various product types, including powders, granules, and liquids.

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Discharges and Processes Bulk Powders Efficiently

The GEA FIBC Emptying Stations are designed to enhance your bulk powder discharge processes with precision and efficiency. Uniquely offering a hygienic method for emptying and discharging powdered products, such as infant formula and dietary supplements, this equipment is an ideal choice for food, pharmaceutical, and chemical industries. Featuring a ceiling-mounted or frame-integrated hoist, it enables single-operator handling. The operator-friendly design ensures easy clamping and sealing of liners to maintain product integrity and prevent contamination. With the capacity to empty 5-6 bags per hour, it supports semi-automated, streamlined operations.

Customize your setup with options like an integrated vibrating sifter or 25kg bag tipping, optimizing the stations to fit your specific processing needs. Constructed with durable materials to ensure longevity and resistance to corrosion, these stations comply with industry standards for safety and sanitation. GEA also provides engineering support and services to facilitate seamless integration into your production line, ensuring consistent performance and reducing downtime with minimal maintenance requirements.

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Processes and Empties Powdered Product Bags

The GEA HYGiTip Bag Emptying System, developed by GEA Group, offers a robust solution for processing powdered products in food, dairy, beverage, and pharmaceutical industries. This fully automatic system specializes in safely conditioning, cutting, and emptying 20-25 kg bags, ensuring efficient discharge of products like infant formula, protein powder, and spice blends up to an impressive 8 metric tonnes per hour.

Operating in a fully enclosed, hygienic environment, the HYGiTip minimizes contamination risk and improves operator safety. By incorporating a positive grip mechanism and automated liner cutting, the system maintains product integrity during processing. The stainless steel construction ensures durability and easy maintenance, meeting industry hygiene standards.

Equipped with integrated powder handling capabilities, it seamlessly links with upstream and downstream processes like de-palletizing, sterilization, and dust collection, offering a comprehensive automated handling solution. Its design supports waste stream separation, allowing for efficient recycling of packaging materials. Minimal manual intervention is required, limited to daily cleaning, resulting in reduced labor costs and enhanced operating efficiency, making it a valuable asset for modern production lines.

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