Separates Milk and Cream Efficiently

The Tetra Pak® Separator offers an exceptional solution for dairy, cheese, and plant-based product industries. Known for its AirTight design, this equipment ensures high separation efficiency by preventing air entry which could disrupt the milk skimming process. It utilizes hermetic inlet and outlet seals combined with a gentle hollow spindle that maintains the integrity of fat globules, optimizing separation without excessive energy consumption. Capable of processing between 7,000 to 75,000 liters of hot milk per hour, it adapts to both hot and cold separation needs seamlessly, offering production flexibility. Materials like Duplex and Super Duplex steel enhance corrosion resistance, guaranteeing durability with a 10-year bowl guarantee. Integrating easily into automated production lines, it features an Encapt™ technology option that reduces energy use by up to 40%. Customizable with options such as the Polynode Disc and INSTAL module, Tetra Pak extends the equipment’s capability and ease of installation, providing comprehensive engineering support for tailored configurations.

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Processes Dairy and Beverage Products Efficiently

The Tetra Pak Separators, including models like H60, H75, and D70, deliver precision in dairy and beverage processing through AirTight and Encapt™ technologies, offering up to 40% energy savings. Designed for continuous, high-speed operations, these separators facilitate efficient skimming, clarification, and bacteria removal. With handling capacities ranging from 20,000 to 70,000 liters per hour, they cater to diverse applications, from producing whole milk and cream to processing plant-based beverages and whey protein concentrate. These separators integrate seamlessly into production lines, featuring PLC control and user-friendly operation, while superior materials ensure long-lasting performance. Customization and full support enhance integration into your specific production requirements.

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Enhances Separation and Skimming Efficiency

The Tetra Pak® Separator H80 is engineered to revolutionize dairy and beverage production with its cutting-edge polynode disc design. This separator excels in enhancing separation efficiency while boosting throughput, making it ideal for dairy producers, food manufacturers, and beverage companies. Capable of processing up to 80,000 liters per hour, it ensures an efficient skimming and clarification process for both traditional dairy products like milk and innovative plant-based alternatives.

Utilizing a compact disc stack, the H80 accommodates more separation surface, which translates to superior performance in impurity removal for products such as UHT milk, clarified juices, and ice cream mixes. This equipment supports continuous, automated operation with integration capabilities that fit seamlessly into existing production lines.

Energy consumption is optimized, resulting in a reduced environmental footprint. Constructed with food-grade materials, it offers durability and compliance with industry standards. Maintenance is streamlined with its modular design and Clean-In-Place (CIP) capabilities, ensuring minimal downtime. For custom processing needs, Tetra Pak provides engineering support to tailor the separator to specific requirements.

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Removes Spores and Bacteria Efficiently

The Tetra Pak® Bactofuge unit is engineered to elevate dairy production by effectively removing spores and bacteria. This unit utilizes AirTight technology to enhance spore and bacteria removal efficiency, minimizing air intake to preserve product integrity. Integrating seamlessly into pre-processing and processing phases, it supports continuous operations across cheese milk, consumption milk, and milk powder production. With a capacity ranging from 5,000 to 55,000 liters per hour, it accommodates diverse applications, including whey and protein concentration. Its hermetic seals reduce energy consumption and safeguard quality, while the corrosion-resistant Duplex steel bowl ensures durability. Custom configurations and engineering support tailor the unit to specific production needs, maximizing operational efficiency and product quality.

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Clarifies and Separates Liquids in Continuous Operations

The Tetra Pak® Clarifiers are engineered to optimize the clarification and separation processes in dairy and beverage production lines. Leveraging an AirTight design with hermetic seals, these clarifiers prevent air intake, ensuring superior product integrity. Ideal for applications such as dairy milk, whey, and plant-based beverages, they handle capacities ranging from 15,000 to 70,000 liters per hour. The centrifugal clarifier enhances efficiency by removing impurities like bacteria and somatic cells at controlled temperatures, crucial for maintaining product quality in products like whole milk, Greek yogurt, and soy milk. Automation is integrated through PLC systems, permitting seamless operational control and remote monitoring. Energy efficiency is improved with the implementation of Encapt™ technology, reducing energy usage by up to 40%. Constructed from corrosion-resistant Duplex steel, the clarifiers offer extended longevity and include a CIP system for efficient cleaning. Customization is available to meet specific process demands, supported by comprehensive engineering assistance from Tetra Pak®.

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Separates and Processes Fermented Dairy Products

The Tetra Pak® Nozzle Separators are specifically designed for dairy producers and food processors needing to efficiently manage the separation and processing of high-viscosity fermented dairy products, including Greek yogurt, cream cheese, and labneh. Utilizing a unique nozzle design with twelve strategically positioned nozzles on the bowl’s periphery, the separators ensure optimal energy efficiency by minimizing energy losses during product ejection. These machines facilitate high-speed, continuous operations with a flexible capacity range, handling concentrated yoghurt at 6000-12,000 l/h and cream cheese at 4000 l/h.

Automation is integral, supported by automated control systems for seamless integration into existing production lines, enhancing process efficiency through effective discharge and skimming capabilities. Sterile air supply around the bowl ensures high product quality, while the Clean-In-Place (CIP) system allows for easy and thorough nozzle cleaning, reducing downtime and maintenance efforts. Constructed with durable materials, these separators are well-suited for the demanding environments of dairy and fermented product manufacturing.

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Enhances Milk and Juice Separation Efficiency

The Tetra Pak® Separator H80, featuring revolutionary polynode disc technology, is designed for high-capacity and efficient skimming and clarification in dairy and beverage production. Its innovative one-piece disc design enhances separation efficiency without increasing footprint, suitable for applications like skimmed milk, plant-based drinks, and powder processing. Capable of processing up to 80,000 liters per hour, it integrates seamlessly into automated operations and reduces energy and water consumption. Constructed from durable materials to withstand continuous operation, this separator meets industry standards for hygiene and safety, ensuring minimal downtime via easy maintenance and cleaning protocols. Custom engineering support is available for specific production requirements.

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Removes Spores and Bacteria from Dairy Products

The Tetra Pak® Bactofuge Unit is engineered to tackle the intricate challenge of spore and bacteria removal within dairy and plant-based production facilities. Designed to operate continuously, this unit features hermetic seals that eliminate air intake, enhancing spore and bacteria extraction efficiency while reducing energy consumption. Ideal for dairy producers, cheese manufacturers, and powder production companies, it supports applications such as cheddar cheese, soy-based milk, and whey protein concentrate production. With a capacity range from 5,000 to 55,000 liters per hour, this high-capacity separator integrates seamlessly into existing lines, offering flexibility and reduced installation times via the INSTAL module. Its corrosion-resistant Duplex and Super Duplex steel construction guarantees longevity, while optional Encapt™ technology significantly cuts energy use by up to 40% compared to standard models. This unit also incorporates PLC controls and is compatible with CIP systems, ensuring hygiene and ease of maintenance.

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Efficiently Skims and Separates Dairy Products

The Tetra Pak® Separator is engineered for optimal performance in dairy processing applications. Its AirTight design ensures efficient skimming and separation of dairy products such as cream and milk while preserving product quality by preventing air intrusion and minimizing fat globule size reduction during high-speed operations. Capable of processing up to 75,000 liters per hour, this separator is ideal for producing a wide range of dairy end-products, from skim milk to cream cheese, and integrates seamlessly into continuous, automated production lines. Enhancements like Encapt™ technology significantly reduce energy consumption by up to 40%, offering substantial cost savings and environmental benefits. Constructed from corrosion-resistant Duplex and Super Duplex steels, the separator ensures long-term durability, reinforced by a 10-year bowl material guarantee. Its hermetic seals and discharge pumps not only prevent product loss and contamination but also enable flexibility across various capacity and recipe requirements. With built-in PLC controls, the separator supports remote system monitoring and integration into advanced processing systems, ensuring precise and reliable operations tailored to your production needs.

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Separates and Clarifies Dairy and Plant-Based Liquids

The Tetra Pak® Separator, available with models such as H60 and H75, leverages AirTight and Encapt™ Technologies to provide efficient separation and clarification. This equipment offers gentle mechanical treatment to minimize fat globule damage and reduce air incorporation, making it ideal for applications in dairy and plant-based liquid processing. Designed to handle capacities from 20,000 to 70,000 l/h, it seamlessly integrates into continuous production lines, saving up to 40% in energy consumption through low-pressure operation and reduced air friction. Suitable for environments demanding high-speed operations, it excels in processing UHT milk, cheddar cheese, smoothies, and whey protein concentrates. The separator’s design supports operational flexibility and improved environmental profiles, appealing to dairy producers and beverage manufacturers aiming for sustainable, high-capacity processing solutions.

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