Nozzle separator for concentrated yoghurt production
Achieve precise separation and skimming for high-protein dairy products like Greek yogurt and cream cheese, optimizing texture and consistency while ensuring efficient removal of spores and impurities.
Separates and Processes Fermented Dairy Products
The Tetra Pak® Nozzle Separators are specifically designed for dairy producers and food processors needing to efficiently manage the separation and processing of high-viscosity fermented dairy products, including Greek yogurt, cream cheese, and labneh. Utilizing a unique nozzle design with twelve strategically positioned nozzles on the bowl’s periphery, the separators ensure optimal energy efficiency by minimizing energy losses during product ejection. These machines facilitate high-speed, continuous operations with a flexible capacity range, handling concentrated yoghurt at 6000-12,000 l/h and cream cheese at 4000 l/h.
Automation is integral, supported by automated control systems for seamless integration into existing production lines, enhancing process efficiency through effective discharge and skimming capabilities. Sterile air supply around the bowl ensures high product quality, while the Clean-In-Place (CIP) system allows for easy and thorough nozzle cleaning, reducing downtime and maintenance efforts. Constructed with durable materials, these separators are well-suited for the demanding environments of dairy and fermented product manufacturing.
Benefits
- Optimizes production efficiency by handling a wide capacity range, reducing changeover time for different products.
- Enhances product quality with sterile air integration, minimizing contamination risk.
- Minimizes energy consumption through optimized nozzle design, lowering operational costs.
- Reduces maintenance downtime with an effective Clean-In-Place (CIP) system for quick, thorough cleaning.
- Facilitates flexible production capabilities, allowing customization for various product requirements.
- Applications
- Concentrated yoghurt,Labneh,Cream cheese,Fermented dairy products,Quark
- End products
- Mascarpone,Skyr,Sour cream,Fromage blanc,Greek yogurt
- Steps before
- Fermentation,Concentration
- Steps after
- Separation,Packing
- Input ingredients
- concentrated yoghurt,cream cheese,quark,fermented dairy products
- Output ingredients
- highly viscous products,high dry matter products,high protein content products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- concentrated yoghurt (16% DM) 6000-12,000 l/h
- Capacity
- cream cheese (27% DM) 4000 l/h
- Capacity
- Quark (18% DM) 5000-10,000 l/h
- Nozzle design
- Twelve nozzles located on the outer periphery
- Nozzle flexibility
- Customized for product requirements
- Energy consumption
- Low
- Cleaning method
- CIP (Cleaning in Place)
- Discharge function
- Self-cleaning,no dismantling needed
- Product quality control
- Sterile air supply
- Working Mechanism
- Nozzle separator with adjustable nozzle sizes
- Integrated Steps
- Separation and discharge
- CIP/SIP
- Self-cleaning with efficient discharges
- Product Flexibility
- Handles varied product compositions
- Automation Level
- PLC-controlled
- Energy Efficiency
- Low energy consumption
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- High
- Foaming
- Yes
- Heat Sensitivity
- Yes
- Protein Content
- High
- Dry Matter Content
- High
- Machine footprint
- Compact design
- Nozzle design
- Simple,flexible
- Nozzle count
- Twelve nozzles
- Nozzle placement
- Outer periphery
- Discharge method
- Efficient discharge feature
- Customizable nozzle sizes
- Based on product requirements
- Nozzle size flexibility
- Customizable based on product requirements
- Integration with AirTight,Encapt™ Technologies
- Provides production flexibility
- Discharge method
- Self-cleaning,efficient CIP
- Control panel type
- Not specified,but implied flexible for operation customization