Fills and Portions Meat and Delicatessen Products

The KK500 DV Piston Stuffer from Frey Maschinenbau is a fully electronic, continuous-operation stuffer designed for precision filling and portioning in the food processing industry. This robust machine addresses challenges faced in delicatessen, sausage, and kebap production by employing a servo-driven system that ensures consistency and efficiency. With a filling capacity of up to 8,500 kg/h and a 500-liter hopper, it excels in processing a range of solid and slurry product types, including salamis, bratwursts, kebabs, and pet food items.

Equipped with a digital fill level monitoring system and integrated vacuum technology, the KK500 DV offers unparalleled control over portion sizes, varying from 50 to 100,000 grams with accuracy down to 0.1 grams. Its CAN bus communication facilitates seamless integration with clipping machines, enhancing its automation capabilities. Constructed entirely of stainless steel, the machine promises durability and easy maintenance. The intuitive TFT touch display simplifies operations and adjustments, while its compliance with DIN ISO 8573-1 class 2 ensures high-quality air management. Optional attachments and Ethernet and USB interfaces offer further customization to suit specific production needs.

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Forms and Cuts Pasty Products Precisely

The PM 200 Pneumatic Knife from Frey Maschinenbau is engineered for high-speed forming and cutting of cylinder-shaped pasty products. Unique for its precision cutting capabilities, it operates under continuous pneumatic pressure, handling solid and cake-type items like pizza dough, butter blocks, and cheese wheels. This versatile machine accommodates diameters up to 200 mm, with optional wire cutter expansion for increased throughput up to 150 portions per minute. Ideal for food, bakery, confectionery, and dairy industries, it integrates seamlessly into production lines with its straightforward compressed air connection and includes a control unit for efficient stuffer management. Fabricated with robust materials, it maintains optimal performance with minimal energy consumption, meeting DIN ISO 8573-1 class 2 standards to ensure reliable and clean operations.

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Streamlines Filling and Portioning Operations

The Special Linker Filling Tube for DHG38 from Frey Maschinenbau is engineered to enhance efficiency in meat processing lines, particularly for delicatessen and sausage production. This specialized tube is equipped with a drive cone insert, threaded ring, collar, and holding star, ensuring precise filling and high-speed portioning. With sizes ranging from 9 to 28 mm and a length of 380 mm, it is versatile for various product applications like sliced deli meats, bratwurst, and kebap skewers.

Designed for continuous, automated operations, it integrates seamlessly with piston and vacuum stuffers, as well as co-extrusion and grinding technology. Perfect for applications involving solid and liquid products, this filling tube improves throughput while maintaining product consistency and quality across high-volume lines. The robust construction offers durability and is easy to install, ensuring low maintenance and reliable performance in demanding processing environments.

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Fills, Portions, and Links Meat Products

The F-LINE F103 Vacuum Stuffer by Heinrich Frey Maschinenbau is engineered for precision in the meat and sausage production industry. This fully electronic vacuum stuffer features a digitally-controlled system, ensuring seamless operation for continuous filling, portioning, and linking. Capable of handling up to 3,000 kg/h, it is perfect for producing delicatessen items such as pâté, bratwurst, and salami with exact portion sizes ranging from 5 to 100,000 grams. The sturdy stainless steel construction ensures durability, while the 120-liter hopper and 55-bar filling pressure facilitate efficient processing. Integrating the F-LINE F103 into your line is straightforward, with its Ethernet and USB interfaces supporting easy connectivity. It’s equipped with the FREY TC 266 touch control for intuitive operations, offering programmable settings for diverse product requirements. The machine’s energy-efficient design, customized voltage options, and servo linker for high-speed linking precision make it a reliable choice for industrial food manufacturers focused on quality and productivity.

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Dices, Strip-Cuts, and Shreds Meats and Proteins

The Yuran Hytec 300 from FAM is a high-capacity, belt-fed dicer engineered for precision cutting in meat, poultry, and alternative protein production. Utilizing dual independent variable speed motors, it ensures versatile output, from dicing to shredding, while maintaining product integrity. With a 300 mm wide feed belt, it significantly increases processing capacity, accommodating larger product dimensions. Ideal for producing diced chicken breast, turkey strips, and plant-based burger chunks, it seamlessly integrates into continuous processing lines. The innovative design features customizable blades for precise cut sizes, and robust stainless steel construction ensures durability and hygiene. Perfect for food processing plants, it offers efficient cleaning and maintenance, supporting various fresh and frozen applications while adhering to industry standards.

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Processes High-Volume Feed and Biomass Pellets

The Pellet Mill 9950-14 from CPM is engineered for high-capacity applications across animal feed and biomass production. Featuring the largest ring-die design worldwide, it maximizes throughput for products like poultry starter feed, wood pellets, and soybean meal. This model employs a positive direct gear drive for 98% efficient energy transfer and simplifies maintenance with metal-to-metal seals and a stand-alone oil lubrication system. Its robust 800 horsepower, 1200 RPM motor ensures reliable operation, while multi-positioning feeders aid seamless integration into existing production lines. Customizable options like Lineator remote roller adjustment and roll speed measurement further enhance its adaptability. Made from stainless steel, it is built to withstand the demanding conditions of industries such as ethanolic processing and pet food manufacturing, ensuring longevity with minimal downtime.

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Pelletizes and Tests Various Formulations

The CL Series Laboratory Pellet Mills from CPM are ideal solutions for research laboratories and feed manufacturers looking to innovate in pellet production. The CL3 and CL5 models deliver precise and controlled pelletizing with a capacity of 30 to 200 pounds per hour, making them suitable for a range of applications from animal feed to biomass pellets. The CL3 features a vibratory feeder with variable speed control, while the CL5 includes a conditioner for steam or liquid addition, enhancing flexibility during testing phases. The equipment is engineered with a segmented die clamp for quick changes, a 3 HP motor for efficient operation, and metal-to-metal seals for durability. Integration is seamless in laboratory settings, while touchscreen controls and a single motor design contribute to operational efficiency. With these capabilities, the CL Series supports product innovation and refinement through easy customization and quick adaptability to changing formula requirements.

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Crushes and Reduces Particle Size

The Roskamp 1200 Series Roll Crushers are engineered for industrial applications requiring precise crushing and particle size reduction. With their unique bearing slides and multiple roll configurations, these crushers provide consistent production quality. Ideal for industries such as oilseed processing and biomass, they effectively transform materials into cattle feed pellets, soybean oil, and wood pellets. Operating at a maximum of 225 horsepower, they ensure robust, high-speed performance in continuous, fully automated processes. Featuring self-aligning, double-row spherical roller bearings and options for chilled cast iron or alloy steel rolls, the machines are designed for durability and efficient material processing. Integration into production lines is seamless with optional full-width, heavy-duty magnets and remote roll adjustment. Maintenance is simplified through quick access to all components, allowing for minimal downtime. Customization options, such as single or triple pair roll models, enable tailoring to specific industrial needs.

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Controls Particle Size and Grinds Materials

The Roskamp Series 650 Roller Mill by CPM is engineered to deliver precise particle size control for a wide range of industries, including animal feed production, oilseed processing, and ethanol manufacturing. This roller mill stands out for its single-point roll adjustment and heavy-duty relief springs, ensuring long-lasting operation and minimal maintenance. It employs V-belt drives for efficient and quiet performance, capable of processing materials into granules, powders, or solid forms with uniform consistency. Its applications span barley malt crushing, soybean meal production, and biomass processing, with throughput capacities adaptable to your facility’s needs, ranging from 5 to 25 horsepower. Designed for seamless integration, it features a large-capacity bridge-proof hopper with barnacle magnets and offers optional prehopper and agitator configurations. The mill is available with chilled cast iron rolls, and its robust construction supports continuous, high-speed operations with options for customization and technological upgrades to meet your specific processing requirements.

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Cools and Uniformly Distributes Granular Products

The Op-Flo Coolers from CPM feature a unique circular design tailored for industries such as animal feed production, oilseed processing, and biomass. This equipment employs an upward-moving stream of ambient air, which cools products like pelletized feeds, wood pellets, and kibble as they enter from the top, ensuring uniform temperature reduction across the batch. This gradual heat transfer reduces stress and fines, enhancing overall product quality. Designed for continuous and high-efficiency operations, these coolers can seamlessly integrate into your processing line, supported by CPM’s automation systems for precise control and monitoring. Built to handle varying material types, they ensure energy efficiency and are available with configurations to meet specific processing needs.

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