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Sinking pellets mixing Equipment

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

In aquafeed, you can find three types of pellets: floating pellets, sinking pellets, and slow-sinking pellets, because not all aquatic species eat at the same height of the water column. In the case of bottom feeders such as shrimp, river crab, sea bass, and some species of catfish, they eat sinking pellets. Contrary to tilapia and carp that feeds from the surface with floating pellets. Sinking pellets production must control water stability to preserve the quality and form of the pellets, avoiding nutrients' dissolution in the water.

Sinking pellets

An extrusion machine pushes or pulls material through a shaped die to form a continuous length of product with a preset cross-section. The extrusion process is used to produce a large number of commercial products which include plastic tubing, plastic sheets, and many food types.


<h2>Kneading, mixing and extruding in one continuous process</h2>
The Extrud-O-Mix from Hosokawa Micron is an efficient extruder that kneads, mixes, and extrudes in one continuous process; as a standalone unit or in combination with other process equipment. Perfect for mixing solids and liquids into very viscous and homogeneous pastes as well as plastic masses, and moreover it has better particle dispersion in comparison to higher pressure systems, is also less expensive to buy and less expensive to operate. The high shear mixer can be used for a variety of applications like mixing base powders with liquids to form uniform pastes, homogenizing filter cakes, blending wet material with powders or liquids, homogenizing powders with liquids into a plastic mass followed by extrusion and pre-feeding of caked masses.
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Continuous extruder for mixing solids and liquids

A mixing &amp; fluid bed granulation system is the combination of a fluid bed dryer and a high Impact mixer. If you have a high-capacity continuous powder process where you need to mix various powders with liquids, agglomerate and then dry the granules, such a combined system may be the best way to go.


<h2>Continuous mixing, agglomerating, drying and cooling</h2>
The Schugi® Flexomix agglomeration system is a combination of two proven Hosokawa Micron technologies: the Flexomix continuous mixer and agglomerator, and the Schugi® fluid bed dryer and cooler. This combined design provides optimal process control and makes this combination the ultimate powder processing solution. The system is controlled using a state-of-the-art integrated control system based on PLC and SCADA systems. It produces instant agglomerates with an open, raspberry-like structure, good solubility and good flow characteristics. Moreover, it has been designed as a stationary unit without any moving parts making it perfect for scaling up to almost any size. The system is suited for powders, granules, agglomerates, and pellets. Often used in the food industry, pharmaceutical and chemistry.

Mixing and fluid bed granulation

Mid shear mixers are typically used for processes where high shear leads to product deformation and low shear results in inadequate mixing.


<h2>Combine gentle and mid low shear mixing in one machine</h2>
The Vitomix® from Hosokawa Micron is a mid-shear mixer capable of ultra-short cycle times with up to 8 times more transport volume than conventional ribbon screw mixers. It is also known as a ribbon screw blender, also has a wider range of operation using tip speeds from 0.4 m/s to 6.0 m/s. This multi-functional mixer combines gentle mixing and mid to low shear in one compact machine. It's ideal for the addition of liquids and creates a homogenous mixture without using lump breakers.

Mid-shear mixer

Straightforward blending solution for mixtures of beans, nuts, berries &amp; powdered foods, for making blends of tea, vegetables or animal feed.


<h2>Cost-effective mixing solution for up to 3 tons per hour</h2>
The TMM series is a basic mixer for granular foods from Toper R&amp;D that offers a high capacity range, varying from 900 kg to 3 tons/h. An easy-to-use asset when mixing all kinds of powdered or granular products commonly utilized in a wide range of industrial processes, particularly in the food industry. From fruit tea and nectar blends to mineral, vegetable and animal blends, these mixers aim to provide the finest mixing process.

Basic mixer for granular foods

In a Fluid Bed, a product or solid is made fluid by an upward moving flow of gas. The mechanical movement of the Fluid Bed strengthens this effect. Thus, the gas and product are intensively mixed so that high heat transfer and an optimum physical reaction speed are achieved.


<h2>Continuous fluid bed dryer for an energy-efficient drying</h2>
Ventilex Continuous fluid bed dryers apply world-leading fluid bed technology to high-throughput bulk processes. By choosing a good combination of gas speed and mechanical movement, you will be able to process granular products with a wide range of grain sizes while forming a minimum amount of dust.

A whole range of products can be processed in the fluid bed for long residence times, up to two hours per machine are possible. Ventilex Fluid bed dryer can function at temperatures from–15ºC to +600ºC. The gas speed can vary from 0.2 to 3m/sec.

Continuous fluid bed dryer

When it comes to aquafeed, you can find three types of pellets: floating pellets, sinking pellets, and slow-sinking pellets. Not all aquatic species eat at the same height of the water column. For example, tilapia and carp eat at the surface (floating pellets) while shrimp and sea bass eat at the bottom (sinking pellets). Slow-sinking pellets are ideal for species that eat along the water column such as salmon and cod.  To get the pellets to sink at the right rate, slow sinking pellets production must control water stability in the products.

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Slow sinking pellets

Extruded aquafeed

Ventilex is an expert in drying technologies. More than 800 fluid bed dryers, belt dryers &amp; air dehumidifiers are already installed worldwide.

<a href="https://making.com/products/aquafeed">Aquatic feed production</a> has been on the rise in recent years due to the increasing demand for proteins. However, feed manufacturers are faced with multiple challenges, such as sourcing raw materials (e.g. <a href="https://making.com/soybean-meal">soybean</a> and <a href="https://making.com/fishmeal-powder">fishmeal</a>) and preserving nutrients, especially for farmed fish diet. Aquafeed as a high-quality source of protein for fish production is therefore crucial to fish farms to improve fish quality.


<h2>Challenges of aquafeed production</h2>
Aquafeed manufacturers are seeking sustainable and secured raw materials as well as alternative feed ingredients, which need to be processed properly. Protein content, feed quality, shelf life, and homogeneity are the main factors to consider when it comes to processing aquafeed. However, many drying technologies only allow for a limited range of product types, reducing feed variety and volume produced in one feed production facility.
<h2>Optimal drying of fish feed</h2>
<a href="https://making.com/equipment/continuous-fluid-bed-dryer">Fluid bed drying</a> is one of the proven solutions to thermal drying of fish feed. It combines upward-moving flow of gas with mechanical movement to make products in solid form into fluid and makes sure high heat transfer. It thus guarantees a gentle and uniform drying process that helps to preserve nutrients and increase shelf life of fish feed products. In addition, fish feed of a wide range (e.g. particle size, density and moisture content) can be produced on the same drying unit, achieving a high production volume. Click <a href="https://www.ventilex.com/ventilex-news/aquafeed-high-quality-for-low-cost-per-ton/">here</a> to learn more about fish feed drying.

Improve the quality of fish feed products

Feed

Aquaculture feed is used when rearing marine livestock such as fish, shellfish, and algae. Quality nutrition is needed for healthy growth and reproduction and feed usually consists of fats, carbohydrates, protein, vitamins, and minerals. Extruded aquaculture feed floats on the water surface and pressure-pelleted feed will sink to the bottom.

Aquafeed

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Find production technology for Sinking pellets mixing, and connect directly with leading machine manufacturers worldwide

Sinking pellets mixing

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Sinking pellets mixing Equipment

Which sinking pellets mixing technology do you need?

Continuous extruder for mixing solids and liquids

Mixing and fluid bed granulation

Mid-shear mixer

Basic mixer for granular foods

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