X-ray assisted empty container inspection system

Detect low-density foreign objects and micro-cracks in empty containers with advanced X-ray technology, ensuring consistent quality control before the filling process in high-speed production lines.

Inspects and Aligns Empty Containers

The HEUFT InLine II IXS is a cutting-edge inspection system designed for rigorous quality control in the beverage, food, and pharmaceutical sectors. Utilizing a combination of X-ray and optical technologies, it ensures thorough examination of glass and plastic containers, identifying chips, cracks, and foreign materials with unparalleled precision. This system is equipped with servo-controlled alignment for complete base and sidewall inspections, making it an essential part of any high-speed production line. It’s capable of processing up to 1,200 containers per minute while maintaining a remarkably low false rejection rate of 0.03%. The platform is highly automated, allowing for seamless integration into existing systems, facilitated by the user-friendly HEUFT SPECTRUM II interface. Additionally, the HEUFT Clean Design ensures hygiene in sensitive environments, and the pulsed X-ray technology minimizes radiation exposure while maximizing detection reliability. With options for modular upgrades, the equipment is adaptable to various production needs, supported by an efficient brand change system that reduces downtime. The system conforms to stringent industry standards, offering reliable operation with reduced maintenance demands.

Benefits

  • Enhances product safety by reliably identifying and rejecting defective containers.
  • Minimizes production interruptions with automatic brand change adjustments.
  • Decreases operational costs through efficient, low-energy pulsed X-ray technology.
  • Ensures compliance with industry hygiene standards with easy-to-clean design.
  • Supports high-speed lines, maintaining productivity with up to 1,200 containers per minute.

General


Applications
Food,Beverages,Glass containers,Plastic containers,Empty containers,Pharmaceuticals
End products
Plastic bottles,Pet containers,Beverage cans,Empty glass jars,Pharmaceutical vials,Glass bottles
Steps before
Container manufacturing,Container cleaning,Label removal
Steps after
Filling,Sealing,Labeling
Input ingredients
empty glass containers,empty plastic containers
Output ingredients
inspected containers,faulty containers,clean and safe containers
Market info
HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.

Technical Specifications


Detection type
X-ray / optical
Automation
Highly automated
Performance range
Up to 1,200 containers per minute
False rejection rate
0.03% during base and sidewall inspection
X-ray technology
Pulsed X-ray
Image processing system
HEUFTreflexx A.I.
Rejection systems
Single-segment and multi-segment HEUFTrejector series
Container type
Glass / Plastic
Container inspection
360° sidewall / base / finish / thread
Application
Empty container inspection

Operating Characteristics


Working Mechanism
X-ray assisted inspection
Inspection Technology
Optical and X-ray detection
Detection Coverage
360° sidewall and base
Automation Level
High degree of automation with AI
Operator Interface
Self-explanatory user guidance
Changeover Process
Automatic conveyor adjustment
Inspection Speed
Up to 1,200 containers per minute
Fault Rejection System
Single-segment and multi-segment

Material Compatibility


Glass compatibility
Yes
Plastic compatibility
Yes
Cleanability
Hygienic design,sloping surfaces
Corrosive resistance (e.g. acids)
Minimized radiation exposure

Custom Options


Control panel type
Touchscreen / Self-explanatory HMI
Integration possibilities
Network-based / Remote maintenance
Automated alignment
Servo-controlled
Modular design
Extensible with optional functions
Processor type
Multiprocessing capability
User guidance
Self-explanatory / Audiovisual
Brand and format changeover
Automatic adjustment
Image processing
AI / Deep learning