Wafer row discharge device for feeding packing machines

Efficiently automate wafer row feeding to improve packaging throughput and precision with this versatile discharge device, ensuring seamless separation and orderly distribution to packing machines, maximizing your production line efficiency.

Feeds and Distributes Wafers for Packing

The Wafer Discharge Device WEP from Hebenstreit GmbH is engineered to streamline the feeding and distribution of wafers and snacks to packing machines. Its fully automatic system gently separates and discharges up to 45 rows of product per minute, maintaining integrity and quality during the transition. Specially designed for food processing and confectionery manufacturers, it ensures precise handling of various end products, including flat and coated wafers, curls, and cereals.

This device integrates seamlessly into existing production lines with its high-speed operations and is adaptable to handle diverse snack forms. The equipment’s PLC-controlled automation enhances efficiency, reducing manual intervention and minimizing potential downtime. Crafted with durable materials suitable for food-grade applications, it supports a hygienic and contamination-free production environment. Hebenstreit offers customizable configurations to meet specific production requirements, supported by a responsive engineering team.

Benefits

  • Enhances production efficiency by feeding up to 45 wafer rows per minute.
  • Maintains product integrity through gentle handling during discharge.
  • Reduces labor costs with seamless integration into automated packing lines.
  • Customizable to accommodate various snack and wafer shapes and sizes.
  • Supports continuous operation, minimizing downtime in high-demand environments.

General


Applications
Wafers,Snacks,Pet food,Extruded products,Breakfast cereals,Savoury snacks
End products
Spirals,Curls,Coated hollow wafers,Rings,Filled snacks,Coated wafers,Moulded wafers,Flat wafers,Microcrispies,Malt rings,Pork rind snacks,Hollow wafers,Balls,Whole grain curls,Sticks,Flakes,Crispies
Steps before
Batter Preparation,Baking,Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting
Steps after
Packing
Input ingredients
cut wafer rows
Output ingredients
packed wafers,single or double wafer rows,wafer discharge
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Discharge Speed
Up to 45 discharges per minute
Output Speed
Up to 40 discharges per minute
Automation
Fully automatic
Feeding Capability
Single or double rows
Directional Feeding
Left or Right,or both
Product Handling
Kind to the product

Operating Characteristics


Working Mechanism
Fully automatic feeding
Automation Level
Fully automatic
Discharge Method
Single or double rows
Changeover Time
Seamless switching between single and double rows
Discharge Rate
Up to 45 discharges per minute
Gentle Handling
Product kind discharge
Separation Method
Clean separation of wafer rows
Direction Configuration
Left,right,or both

Material Compatibility


Cleanability
Easy to clean surfaces
Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
Applicable for various densities of wafers

Product type Characteristics


Abrasiveness of Wafers
Low

Physical Characteristics


Discharge Method
Fully automatic feeding
Product Handling
Gentle separation of wafer rows
Discharge Versions
Single or double rows,left or right or both

Custom Options


Discharge direction
Left,Right,Left,Right
Discharge configuration
Single or double wafer rows