Ultrafiltration system for heavy particle-laden process media

Designed for efficient particle removal, this advanced filtration technology optimizes process water treatment and resource recovery, minimizing energy consumption and maintenance while maximizing output quality. Ideal for handling challenging filtration tasks with precision and reliability.

Processes and Purifies Industrial Process Water

The BlueFilter from SPALECK offers a high-performance ultrafiltration system tailored for industries demanding efficient filtration of heavily particulate-laden process media. Utilizing flat membranes mounted on carrier plates, it features a rotating rotor above each membrane, maximizing crossflow and minimizing energy consumption. Ideal for steel and oil industries, the system processes industrial process water, crude oil, and laboratory-grade chemicals, and is scalable from lab-scale to large-scale operations. With an operational temperature capability up to 95°C, it ensures energy-efficient, continuous operation. Its patented rotor system prevents cake formation, reducing maintenance needs while enabling tool-free membrane changes. Suitable for environments requiring robust water purification, it integrates into existing setups with minimal disruption.

Benefits

  • Minimizes energy usage through an efficient crossflow membrane design.
  • Supports scalable deployment from small labs to large-scale operations.
  • Reduces maintenance with tool-free membrane changes and anti-cake rotor technology.
  • Operates continuously at high temperatures up to 95°C for diverse applications.
  • Enhances filtration efficiency, ensuring superior purity in process water and valuable material recovery.

General


Applications
Wertstoffrückgewinnung,Prozesswässer,Labortechnik,Wasseraufbereitung,Ölindustrie,Stahlindustrie,Landwirtschaft
End products
Animal feed,Steel billets,Purified water,Recovered valuable materials,Laboratory-grade chemicals,Industrial process water,Crude oil
Steps before
Water intake,Screening,Coagulation,Sedimentation
Steps after
Disinfection,Storage,Distribution,Final quality check
Input ingredients
stark partikelbelastete Prozessmedien,Prozesswässer,Abwasser,schmutzige Flüssigkeiten
Output ingredients
gereinigtes Wasser,Wertstoffe,filtrierte Flüssigkeit
Market info
Spaleck is known for its expertise in designing and manufacturing innovative screening, separation, and conveying technology, particularly for recycling and bulk materials industries, and is reputed for high-quality, durable equipment tailored to customer specifications globally.

Technical Specifications


Filtration System
BlueFilter Ultrafiltration
Filtration Type
Ultrafiltration,Nanofiltration,Reverse Osmosis
Energy Efficiency
Minimal Energy Usage
Operating Temperature
Up to 95° C
Scalability
From Laboratory to Large-scale Systems
Automation
Manual / PLC Controlled
Maintenance
Tool-free Membrane Change
Particulate Handling
Effective for High Particulate Load
Rotor System
Patented for Enhanced Filtration
Filtration Efficiency
High Performance
Application Temperature Range
Up to 95° C

Operating Characteristics


Working mechanism
Flachmembran with rotor system
Batch vs. continuous operation
Continuous
Energy efficiency
Minimal energy use
Cleaning method
Tool-free membrane change
Process media compatibility
Stark partikelbelastete Medien

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filtration purpose
Ultrafiltration / Nanofiltration / Reverse Osmosis
Process media
Strongly particle-laden process media
Use case
Wastewater treatment / Resource recovery


DIN EN 15085-2
CL1 Certification

Physical Characteristics


Compact footprint
Customizable for lab and industrial scale
Control panel type
Integrated
Discharge method
Adjustable modular system
Design type
Flachmembranen on Trägerplatten
Feed method
Inline Rotor System

Custom Options


Control panel type
PLC-controlled
Integration possibilities
Custom integration for industry-specific requirements
Modular system
Scalable from lab to industrial scale
Membrane type
Flat/Tube/Spiral-wound
Membrane material
Custom materials based on application
Operation temperature
Up to 95° C
Maintenance features
Tool-free membrane replacement