Tomato juice pre-concentrator

Achieve higher concentration levels with less energy use by utilizing accelerated juice circulation and mechanical vapor recompression, enhancing efficiency in your production line.

Concentrates Liquids with Enhanced Energy Efficiency

The Eco-Saving Pre-Concentrator from FBR ELPO is engineered specifically for the challenges of high-brix liquid concentration in tomato processing and aseptic plant operations. Utilizing accelerated circulation through high-performance pumps and mechanical vapor recompression, it effectively increases brix values compared to traditional systems. This pre-concentrator is highly suitable for producing tomato paste, fruit concentrates, and aseptic sauces, doubling production capacity when paired with the ECO ENERGY line.

This fully automatic system operates continuously and is seamlessly integrated into existing production lines, ready to connect with any evaporator for enhanced throughput. The pre-concentrator offers significant energy savings with minimal steam and water usage while maintaining a compact design. With its stainless steel construction, it ensures durability and corrosion resistance, critical for food and beverage environments. Configurable options are available to tailor it precisely to your processing requirements, backed by FBR ELPO’s engineering support and expertise.

Benefits

  • Increases production capacity, achieving higher brix levels efficiently.
  • Reduces energy consumption, lowering operational costs through mechanical vapor recompression.
  • Integrates seamlessly with existing evaporators, enhancing overall line productivity.
  • Compact design minimizes space requirements while maintaining high throughput.
  • Durable construction ensures longevity and reliability in demanding processing environments.

General


Applications
Aseptic plants,Liquid formulations,Fruit processing,Tomato processing
End products
Aseptic tomato sauce,Liquid nutritional supplements,Fruit concentrates,Tomato paste,Aseptic fruit puree
Steps before
Receiving and Sorting,Enzymatic Inactivation,Juice Extraction
Steps after
Evaporation,Sterilization,Aseptic Filling
Input ingredients
tomato juice
Output ingredients
concentrated tomato juice,high brix value tomato juice
Market info
FBR ELPO is known for its expertise in manufacturing industrial equipment, specializing in engineered-to-order solutions for food and beverage processing, particularly in thermal processing and aseptic technology, and holds a strong reputation for innovation and reliability in the market.

Technical Specifications


Brix Value
Higher than falling film systems
Automation
Completely automatic
Overall Dimensions
Limited
Energy Consumption
Low energy consumption
Operation Time
Long continuous operation

Operating Characteristics


Working mechanism
Accelerated juice circulation
Integration flexibility
Connects to any evaporator
CIP/SIP
Completely automatic
Automation level
Automatic
Production continuity
Long operation without stopping
Batch vs. continuous operation
Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity handling
Low to high
Brix value
High

Physical Characteristics


Machine footprint
Compact
Discharge method
Automatic
Control panel type
Integrated
Compact footprint
Yes

Custom Options


Control System
Completely automatic
Integration Compatibility
Compatible with any type of evaporator
Footprint
Limited overall dimensions