Stabilizer dissolver for beverage production

Achieve optimal dispersion and hydration of stabilizers in beverages to enhance shelf life and flavor release, ensuring a streamlined production process that maximizes ingredient efficiency and product quality.

Dissolves and Emulsifies Stabilizers in Beverages

The EASY.Mix system from A Due S.p.A. is designed to precisely dissolve and emulsify stabilizers within beverage formulations, meeting the complex needs of industries such as food and beverage, dairy, and plant-based drinks. Utilizing advanced components like turbo emulsifiers and vacuum dispersers, this equipment ensures flawless hydration and dispersion of stabilizing agents like pectin and guar gum, crucial for high-quality end products such as xanthan gum beverages and stabilized plant-based milk. It operates either in continuous or batch modes, providing flexibility for production scalability and process integration. The system achieves optimal mixing through adjustable high-shear mixing technology, while its robust build supports a range of product types, from powders to liquids. EASY.Mix is engineered for seamless incorporation into existing lines, offering PLC-controlled automation for enhanced processing efficiency, and is crafted from materials ensuring durability and corrosion resistance. Additionally, the equipment supports a CIP system for efficient maintenance and quick turnaround times, reducing downtime.

Benefits

  • Ensures consistent product quality by achieving uniform stabilizer dispersion and hydration.
  • Increases operational efficiency with versatile processing modes adaptable to batch or continuous production.
  • Reduces energy consumption with optimized high-shear mixing technology.
  • Minimizes maintenance downtime through integrated CIP system for quick and effective cleaning.
  • Supports diverse product formulations, enhancing flexibility in product development and innovation.

General


Applications
Beverages,Plant-based beverages,Sauces,Milk,Non-alcoholic beer,Fantasy drinks,Carbonated soft drinks (csd),Juices,Flavored water
End products
Stabilized non-alcoholic beer,Carboxymethylcellulose beverages,Guar gum drinks,Stabilized plant-based milk,Xanthan gum beverages,Flavored waters with stabilizers,Pectin-enhanced juices,Specialty sauces with stabilizers,Enhanced carbonated soft drinks,Fantasy drinks with gums
Steps before
Water Filtration,Water Clarification,Ingredient Preparation
Steps after
Mixing,Storage,Packaging
Input ingredients
pectin,guar gum,xanthan gum,carboxymethylcellulose,water
Output ingredients
stabilizer solution,homogeneous mixture,smooth texture,hydrated stabilizers
Market info
A Due is known for designing and manufacturing beverage processing equipment, specializing in water treatment, syrup preparation, and complete automation solutions for the beverage industry, with a strong reputation for innovation and quality engineering.

Technical Specifications


Viscosity Compatibility
Low to high
Preparation Concentration
Low,Medium,High
Temperature Range
20°C to 50°C
Vessel Capacity
1000 liters
Mixing System
High shear,emulsifying,vacuum disperser
Powder Loading Mechanism
Suction hopper
Pump Type
Centrifugal or positive displacement
Stirrer Type
Propeller,high shear,emulsifying
Dissolution Difficulty
Low to medium
Solution Homogeneity
High
Resuspension Capability
Re-circulation
Heat Exchanger Availability
Optional

Operating Characteristics


Working mechanism
Turbo emulsifiers,tri-blenders,vacuum dispersers
Batch vs. continuous operation
Batch
Integrated steps
Mixing,dispersion,hydration
Cleaning method
CIP or Manual
Automation level
PLC-controlled
Energy efficiency
0.5–2 kWh/kg moisture
Changeover time
Fast propeller stirrer for quick change
Air incorporation control
Vacuum dispersers to minimize air incorporation

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Dissolution difficulty
Low to Medium

Physical Characteristics


Tank shape and size
1000-litre vessel
Feed method
Loading hopper for powders
Discharge method
Self-priming pump
Footprint
Compact,integrated system
Propeller type
Fast propeller stirrer
Filter type
Special mesh filter
System type
Turbo emulsifiers,tri-blenders,hydrodynamic hoppers and dispersers

Custom Options


Control Panel Type
Touchscreen / PLC
Mixing System Type
Turbo Emulsifiers / Tri-blenders / Hydrodynamic Hoppers
Viscosity Range
Low to High Concentration Solutions
Storage Vessel Capacity
1000 L
Pump Type
Centrifugal / Positive Displacement / Self-priming
Optional Features
Heat Exchanger / Supporting Worktop