Solution blenders for chunk-containing beverages

Maintain the integrity and consistency of chunk-filled beverages without compromising speed or blend quality, essential for producers aiming to offer products with distinct texture and flavor profiles.

Blends Liquids with Solid Inclusions Efficiently

Della Toffola’s batch blending system stands out by maintaining the integrity of solid inclusions in a liquid matrix. Utilizing precise mixing technology, this equipment ensures homogeneity in beverages like fruit juice with pulp and dairy drinks with ingredients. Designed for flexibility, it integrates seamlessly into existing production lines, handling diverse applications from craft beer with fruit pieces to pharmaceutical solutions with suspended particles. The system’s high-speed operation is managed via a PLC for efficient, automated batching, with options for stainless steel construction to enhance corrosion resistance. Additionally, it supports CIP cleaning for minimal downtime and adheres to industry standards for food, beverage, and pharmaceutical production. Custom configurations are available to meet specific processing needs, backed by engineering support from Della Toffola.

Benefits

  • Ensures product consistency by preserving the integrity of inclusions in liquid blends.
  • Streamlines production with PLC-controlled automation, reducing manual intervention.
  • Enhances flexibility by integrating easily into a variety of production lines.
  • Minimizes contamination risk through efficient CIP cleaning processes.
  • Offers robust construction with material options resistant to corrosive environments.

General


Applications
Beverages,Chemical and pharmaceutical industries,Bottling and packaging,Winemaking,Water treatment,Cider,Foodstuffs,Beer,Dairy
End products
Fruit juice with pulp,Wine with additives,Prepared food beverages with ingredients,Natural cider,Mixed drink blends,Pharmaceutical solutions with suspended particles,Craft beer with fruit pieces,Bottled beverages with fruit chunks,Dairy drinks with inclusions,Purified water with fruit essence
Steps before
Liquid preparation,Ingredient weighing,Raw material handling
Steps after
Sterilization,Packaging,Quality control
Input ingredients
solutions with pieces,beverage ingredients,batching systems inputs
Output ingredients
blended solutions,homogeneous mixture with pieces,blended beverages
Market info
Della Toffola is renowned for its expertise in designing and manufacturing industrial equipment for the wine-making, beverage, and food processing industries, providing customized, high-quality engineered-to-order solutions with a strong reputation for innovation and reliability.

Technical Specifications


Batch vs. continuous
Batch
Automation
Automatic and manual options
Capacity
Designed to maintain homogeneity
Piece integrity
Maintains wholeness of pieces

Operating Characteristics


Working mechanism
Blender
Batch vs. continuous operation
Batching system
Wholeness maintenance
Designed to maintain
Homogeneity control
Ensures homogeneity

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel

Product type Characteristics


Product homogeneity
Essential

Physical Characteristics


Batching system
Maintains wholeness of pieces
Blender design
Ensures homogeneity

Custom Options


Control panel type
User-friendly interface
Integration possibilities
Compatible with existing systems
Blender design
Maintains wholeness of pieces