Shear stream mixer for dough and batter preparation
Efficiently mix and homogenize dry ingredients with liquids, preserving raw material properties while enhancing flavor development in bakery products.
Mixes and Homogenizes Dry and Liquid Ingredients
The ShearDos Shear Stream Mixer from Zeppelin Systems is a versatile solution for the food and baking industries, designed for efficient mixing and homogenization of dry ingredients with liquids. This mixer utilizes a shear stream process that preserves the integrity of raw materials while ensuring thorough ingredient integration. It excels in creating consistent doughs and batters, suitable for producing an array of bakery products such as bread, muffins, and sourdoughs.
With its ability to operate in both batch and continuous modes, the ShearDos can seamlessly integrate into existing production lines, enhancing throughput efficiency. Its design enables the rapid mixing of components, achieving hydration rates conducive to high-quality end products, including a recommended dough yield (TA) of 200 from 100 parts flour.
The ShearDos Mixer comes equipped with an energy-efficient motor system, reducing operational costs through optimized power usage. Built with durable materials, it offers excellent resistance to wear and corrosion, ensuring longevity and reliability even under demanding processing conditions. With available options for customization, along with engineering support, this mixer can be tailored to meet specific production needs, including integration with other process control systems for enhanced automation and monitoring capabilities.
Benefits
- Achieves rapid and uniform ingredient blending, enhancing product consistency and quality.
- Reduces production time with efficient batch and continuous processing capabilities.
- Optimizes ingredient hydration to improve dough yield and texture.
- Minimizes operating costs through energy-efficient motor technology.
- Durable construction ensures long-lasting performance and minimal maintenance requirements.
- Applications
- Muffin dough,Pancake batter,Flour products,Pre-ferments,Baking products,Sourdoughs,Waffle batter
- End products
- Sourdough bread,Muffins,Bread loaves,Pancakes,Waffles,Bagels,Croissants,Rolls,Pretzels,Brioche
- Steps before
- Ingredient weighing,Ingredient preparation,Raw material selection
- Steps after
- Dough proofing,Baking,Product packaging
- Input ingredients
- liquids,dry ingredients,flour,water,oil,yeast,cultures
- Output ingredients
- pre-ferments,sourdoughs,homogeneous product,muffin dough,waffle batter,pancake batter
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Mixing method
- Shear stream
- Mixing type
- Agitation and homogenization
- Mixing cycle time
- Under 2 minutes
- Batch vs. continuous
- Batch or continuous
- Dough yield (TA)
- 200 from 100 parts of flour
- Working mechanism
- Shear stream
- Batch vs. continuous operation
- Batch / Continuous
- Mixing time
- Less than 2 minutes
- Homogenization
- Gentle homogenization
- Material property preservation
- Yes
- Compatibility with other machinery
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Agglomeration Risk
- Preserves raw material properties
- Machine Footprint
- Compact design suitable for limited spaces
- Tank Shape
- Cylindrical with optimized geometry for efficient mixing
- Tank Size
- Customizable based on batch size requirements
- Feed/Discharge Method
- Top-fed with side or bottom discharge options
- Mixing Vane Design
- High shear vane for intensive mixing
- Material
- Stainless steel construction for durability
- Batch vs. continuous operation
- Batch / Continuous
- Integration possibilities
- Can be integrated with other machinery
- Control panel type
- Available upon request
- Mixing process
- Intensive / Gentle