Serialization system for flat cartons

Ensure precise serialization of flat cartons with integrated printing and inspection. Ideal for verifying and recording essential data while efficiently rejecting faulty items, this system enhances accuracy and quality control in your packaging processes.

Serializes and Inspects Flat Cartons

The Print & Check Flat Carton (VM3701) from Antares Vision Group is a semi-automatic, standalone serialization system designed for offline operations in packaging lines. It excels in marking, recording, and verifying serialization data, resolving the challenge of accurate tracking in pharmaceuticals, nutraceuticals, cosmetics, and food packaging. The VM3701 simplifies integration with its high-speed line, achieving up to 30 m/min, allowing customization based on carton size and offering multiple TIJ printing configurations. It incorporates an advanced camera system for inspection and a manual code reader for re-aggregation. Operable through an 18.5” touch screen, it supports operator interaction efficiently. While enhancing production efficiency, it also provides options for rejection systems, ensuring only fully compliant products move forward, ideal for pharmaceutical blister packs and ready-to-eat food packaging. The platform meets stringent industry standards, supporting customization such as varying conveyor lengths and carton collection units, and features robust construction for demanding environments.

Benefits

  • Increases production efficiency by swiftly serializing and inspecting up to 30 meters of cartons per minute.
  • Enhances product integrity with precise data verification and error rejection systems.
  • Lowers operational costs through semi-automatic functionality and minimal manual intervention.
  • Provides flexibility with customizable settings to accommodate various carton sizes and configurations.
  • Ensures regulatory compliance across pharmaceutical and food industries with reliable serialization capabilities.

General


Applications
Beverage containers,Nutraceuticals,Cosmetics,Food packaging,Pharmaceuticals
End products
Cosmetic cream boxes,Beverage carton containers,Pharmaceutical blister packs,Nutraceutical supplement cartons,Ready-to-eat food packaging boxes
Steps before
Carton design,Carton production
Steps after
Packing,Distribution,Labeling,Sales
Input ingredients
flat cartons,empty boxes
Output ingredients
serialized cartons,printed and checked boxes,non-faulty cartons
Market info
Antares Vision is renowned for providing inspection, track and trace, and quality control systems primarily to the pharmaceutical, food, and beverage industries, ensuring product integrity and supply chain transparency.

Technical Specifications


Line speed
Up to 30 m/min
Conveyor length
3618 mm
Working height
950 mm
Product collection unit
1000 mm standard size
Standard flat carton size
A = 50–300 mm,B = 0.5–5 mm,C = 55–350 mm
Printing technology
TIJ 2.5
Printing heads
Up to 4
Max resolution
600 dpi
Datamatrix print quality
Grade B typical
Up to grade A
N. of cameras for track,trace inspection
Up to 2

Operating Characteristics


Serialization function
Marking,recording,verification
Feeding mechanism
Collector to conveyor belt
Error handling
Faulty carton rejection system
Automation level
Semi-automatic
Touch screen interface
18.5” touch screen
Code reader
Manual code reader for re-aggregation
Adjustability
Adjustable conveyor belt according to carton size
Line speed
Up to 30 m/min
Conveyor belt material
High grip rubber

Material Compatibility


Abrasion resistance
High grip rubber conveyor belt
Cleanability
Ergonomic design touch screen
Density/particle size
Supports flat carton sizes from 0.5-5 mm thickness

Product type Characteristics


Container type
Flat carton
Carton style
Flat / Empty
Container size
A = 50-300 mm / C = 55-350 mm / B = 0.5-5 mm
Printing method
Thermal Inkjet (TIJ) 2.5

Physical Characteristics


Machine footprint
Compact
Conveyor length
3618 mm
Product collection unit size
1000 mm standard
Touch screen size
18.5 inches
Working height
950 mm
Standard flat carton size A
50-300 mm
Standard flat carton size B
0.5-5 mm
Standard flat carton size C
55-350 mm

Custom Options


Control panel type
18.5” touch screen
Conveyor belt adjustability
Adjustable according to carton size
Printing heads
Up to 4 TIJ printing heads
Rejection system
Available on request
Product collection unit size
1000 mm standard (other sizes available upon request)