Semi-automatic sterile primary packaging opener

Ensure sterile integrity in pharmaceutical packaging with this solution, which facilitates smooth opening and handling of ready-to-use containers, enhancing both safety and efficiency in sensitive processing environments.

Opens and Transfers Sterile Packaging

The BAG OPENING-M and TUB/TRAY OPENING-M from IMA Life are specialized semi-automatic systems designed to maintain the sterility and integrity of Read-to-Use (RTU) packages in pharmaceutical and biotech industries. This equipment excels in handling and opening sterile primary packages without direct contact, ensuring high-quality assurance. It operates under a Restricted Barrier System with a laminar airflow hood, using either semi-automatic or partially manual processes to manage various package types, such as single or double bagged RTU syringes, cartridges, and vials.

Ideal for biopharmaceuticals and pharmaceutical powders, the system allows for precise handling, cutting, and transferring processes, crucial for applications involving pre-filled syringes and lyophilized powders. Operators place packages on the cutting station, where bags are automatically or manually opened and contents transferred via internal ports to isolated environments for de-lidding.

Capable of integrating seamlessly into existing production lines, the system adapts to small to medium outputs and supports disposal of single-use materials within the system. Built with operational flexibility, these solutions comply with stringent industry standards to assure product quality and process efficiency while facilitating cleanroom operations.

Benefits

  • Enhances product integrity with contact-free package handling.
  • Increases operator safety and contamination control in sterile environments.
  • Optimizes workflow by integrating with existing production lines.
  • Adapts to diverse production scales with flexible operation modes.
  • Complies with industry standards for pharmaceutical manufacturing.

General


Applications
Rtu vials,Rtu cartridges,Pharmaceutical powders,Biopharmaceuticals,Rtu syringes
End products
Liquid vials,Pre-filled syringes,Sterile cartridges,Lyophilized pharmaceutical powders
Steps before
Sterilization,Package Sealing,Overbag Wrapping
Steps after
De-lidding,Liner Removal,Isolated Processing
Input ingredients
sealed package,sterile primary packages,RTU syringes,RTU cartridges,RTU vials,single/double bag,plastic bags,TyvekTM lid,liner
Output ingredients
tub,tray,disposed overbag,scraps
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Automation
Semi-automatic / Partially manual
Bag type
Single / Double bag
Bag material
Plastic
Tub size
All
Tray size
All
Product handling
No tub/tray contact
Manual de-lidding
Using gloves under containment area
Restricted Barrier Systems
Yes
Isolator
Yes

Operating Characteristics


Automation level
Semi-automatic / Partially manual
Product handling
No direct contact with tub/tray
De-lidding process
Manual under containment area
Bag opening method
Automatic cut / Manual operation
Transfer system
Internal transfer port to process area
Isolation environment
Restricted Barrier Systems
Sterile area transfer
Automatic gate
Material handling
Single or double bagged packages
Production output
Small to medium

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ISO cleanroom classification
Possible compliance

Physical Characteristics


Machine footprint
Compact design for small to medium production output
Control panel type
Gloved operation with automatic and manual interfaces
Discharge method
Automatic gate transfer to sterile area
Tub/Tray transfer method
Manual or automatic with sloped chute

Custom Options


Control panel type
Touchscreen / Button interface
System adaptability
Small to medium production output
Integration possibilities
Existing line concepts
Handling type
Semi-automatic / Partially manual
Bag type compatibility
Single / Double bagged packages
Automation level
Semi-automatic / Manual